Operation CHARM: Car repair manuals for everyone.

Tightening Torques & Sequences

CYLINDER HEAD

Left:





Right:





Cylinder Head Bolt M11
First Pass - In Sequence 30 Nm (22 lb ft)
Second Pass - In Sequence 60 degrees
Third Pass - In Sequence 60 degrees
Final Pass - In Sequence 60 degrees, total 180 degrees

Cylinder Head Bolt M6 12 Nm (106 lb in)

CYLINDER HEAD BOLT RE-USABILITY

Notice: DO NOT reuse the old M11 cylinder head bolts.

INTAKE MANIFOLD




Intake Manifold Mounting Bolt 10 Nm (89 lb in)

CAMSHAFT BEARING CAP

Exhaust Camshaft - Left Side:





Intake Camshaft - Left Side:





Exhaust Camshaft - Right Side:





Intake Camshaft - Right Side:





Camshaft Bearing Cap Bolt
First Pass 5 Nm (44 lb in).
Final Pass an additional 30 degrees*

*Using the J 45059 - Angle Meter.

MAIN BEARING CAP

Lower Crankcase




Bearing Bolt
M10 x 1.5 First Pass - In Sequence 20 Nm (15 lb ft)
M10 x 1.5 Final Pass - In Sequence 65 degrees

Perimeter Bolt




M8 x 1.25 - In Sequence 30 Nm (22 lb ft)

ROD BEARING CAP

Connecting Rod Bolt
First Pass 30 Nm (22 lb ft)
Second Pass Back off to zero
Third Pass 25 Nm (18 lb ft)
Final Pass 100 degrees

CRANKSHAFT PULLEY

Crankshaft Balancer Bolt
First Pass 50 Nm (37 lb ft)
Final Pass 150 degrees

FLYWHEEL/FLEXPLATE

Engine Flywheel Bolt
First Pass 30 Nm (22 lb ft)
Final Pass 50 degrees

OIL PUMP

Oil Pump Cover Bolt 12 Nm (106 lb in)
Oil Pump Mounting Bolt
First Pass 10 Nm (89 lb in)
Final Pass 35 degrees

EXHAUST MANIFOLD

Right:




Left:




Exhaust Manifold Bolt and Nut 25 Nm (18 lb ft)
Exhaust Manifold Stud 6 Nm (53 lb in)

WATER PUMP

Water Pump Bolt 10 Nm (89 lb in)