7. Synchronizers Disassemble

Synchronizers Disassemble

1st/2nd, 3rd/4th Gear Synchronizer





Important: When you service the synchronizers, retain them in the same order that they are removed. Keep the synchronizer components together and mark them to identify correct location.


1. Remove the following components from the 1st/2nd gear synchronizer hub (115/117):

* the 1st gear synchronizer inner cone (96)
* the 1st gear synchronizer outer cone (97)
* the 1st gear synchronizer outer blocking ring (98)
* the 1st gear synchronizer outer blocking ring (98)
* the 1st gear synchronizer outer cone (97)
* the 1st gear synchronizer inner cone (96)




2. Remove the synchronizer insert and spring from the synchronizer hub. Press the spring and slide the insert out.




3. Remove the following components from the 3rd/4th gear synchronizer hub (116/118):

* the 4th gear blocking ring (121)
* the 3rd gear blocking ring (104)

5th/6th Gear Synchronizer




1. Remove the following components from the 5th/6th synchronizer hub (124/118):

* The 6th gear blocking ring (121a)
* The 5th gear blocking ring (121b)




2. Remove the following components from the reverse gear (206):

* the synchronizer sleeve (125)
* the reverse driven gear (112)
* the reverse gear blocking ring (122)
* the reverse gear synchronizer insert (120) and the spring (195)