117. Water Crossover Installation

Water Crossover Installation




1. With the water crossover on the bench, install all eight crossover bolts in locations as shown.

* Bolt (1) length 40.7 mm (1.6024 in)
* Bolts (2) length 92.0 mm (3.6220 in)
* Bolts (3) length 109.0 mm (4.2913 in)
* Bolts (4) length 115.0 mm (4.5276 in)




2. Slide the upper and lower water crossover gaskets onto the bolts with the crossover still on the bench.




3. Place the water crossover in position and hand start the bolts to hold the crossover in place.





Caution: Refer to Fastener Caution (Fastener Caution).

4. Tighten the water crossover bolts in sequence (1-8) and tighten to 25 Nm (18 lb ft).




5. Place the water pump drive belt tensioner in position on the water pump housing.
6. Install the water pump drive belt tensioner bolts and tighten to 10 Nm (89 lb in).




7. Feed the water pump drive belt around the water pump pulley and the water pump drive belt tensioner.
8. Compress the drive belt tensioner. Feed the drive belt around the drive pulley.
9. Check the drive belt for proper seating in all the pulley grooves.




10. Place the water pump drive belt shield in position.
11. Hand start the water pump drive belt shield nuts on the studs.
12. Hand start the water pump drive belt shield bolt.
13. Tighten the water pump shield nuts and bolt.

1. Tighten the water pump shield nuts to 10 Nm (89 lb in).
2. Tighten the water pump shield bolt to 10 Nm (89 lb in).