Charge Air Cooler Coolant Hose Replacement - Radiator to Pipe
Charge Air Cooler Coolant Hose Replacement - Radiator to Pipe
Special Tools
J 38185 - Hose Clamp Pliers
Removal Procedure
1. Drain the charge air cooling system. Refer to Charge Air Cooling System Draining and Filling (Static) (Charge Air Cooling System Draining and Filling (Static))Charge Air Cooling System Draining and Filling (GE 47716) (Charge Air Cooling System Draining and Filling (GE 47716)).
2. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle (Service and Repair)
3. Remove the front air deflector. Refer to Front Air Deflector Replacement (Front Air Deflector Replacement)
4. Reposition the charge air cooler hose clamp (1) at the charge air cooler using J 38185 - Hose Clamp Pliers.
5. Remove the charge air cooler hose (2) from the charge air cooler.
6. Lower vehicle.
7. Remove right side compartment sight shield.
8. Reposition the charge air cooler hose clamp (1) at charge air cooler pipe assembly using J 38185 - Hose Clamp Pliers.
9. Remove the charge air cooler hose (2) from the charge air cooler pipe assembly.
10. Unclip charge air cooler hose and remove from vehicle.
Installation Procedure
1. Install the charge air cooler hose to the vehicle and clip to hose.
2. Install the charge air cooler hose (2) to the charge air cooler pipe assembly.
3. Reposition the charge air cooler hose clamp (1) at the charge air cooler pipe assembly using J 38185 - Hose Clamp Pliers.
4. Install right side compartment sight shield.
5. Install the charge air cooler hose (2) to the charge air cooler.
6. Reposition the charge air cooler hose clamp (1) at the charge air cooler using J 38185 - Hose Clamp Pliers.
7. Install the front air deflector. Refer to Front Air Deflector Replacement (Front Air Deflector Replacement)
8. Lower the vehicle. Refer to Lifting and Jacking the Vehicle (Service and Repair)
9. Fill the charge air cooling system. Refer to Charge Air Cooling System Draining and Filling (Static) (Charge Air Cooling System Draining and Filling (Static))Charge Air Cooling System Draining and Filling (GE 47716) (Charge Air Cooling System Draining and Filling (GE 47716)).