5. Transmission Case Disassemble

Transmission Case Disassemble

Special Tools
* DT-47722 - Shift Rail Bushing Remover and Installer
* J 2619-01 - Slide Hammer
* J 26941 - Bushing and Bearing Remover 3-4 in

For equivalent regional tools, refer to Special Tools (Aisin AY6 - Manual Transmission).

Rear Case Disassemble




1. Remove the oil trough (17).




2. Remove the bolt (38) and retainer (21).
3. Remove the gasket (29).





Note: Case must be held down firmly to remove the bearing.

4. Using J 26941 - remover (2) and J 2619-01 - slide hammer (1) , remove and discard the counter gear roller bearing (138).




5. Using DT-47722 - bushing remover , remove the shift shaft bearing (25) from the case.
6. Remove the output shaft bearing race (139).

Middle Case Disassemble




1. Using DT-47722 - bushing remover , remove the shift shaft bearing (8) from the middle case.
2. Remove the oil trough (19) from the middle case.

Clutch Housing Disassemble




1. Remove and discard the input shaft seal (12) from the front case (11).




2. Pry the front input shaft oil slinger (18) from the transmission front case using a suitable tool.
3. Remove the front input shaft oil slinger (18).
4. Remove the input shaft bearing front retainer (188).
5. Remove the counter shaft bearing front retainer (187).