Brake Pedal Assy: Service and Repair

Brake Pedal Assembly Replacement (LHD)

Removal Procedure

1. Remove the vacuum brake booster. Refer to Power Vacuum Brake Booster Replacement (LHD) (Service and Repair).
2. Without disconnecting the front park brake cable, remove the park brake pedal assembly and position aside. Refer to Parking Brake Lever Pedal Assembly Replacement (LHD) (Service and Repair).




3. Disconnect the brake pedal position sensor (1) electrical connector.




4. Remove the vacuum brake booster pushrod retaining clip (1).




5. Disconnect the vacuum brake booster pushrod (1) from the brake pedal pivot.




6. Remove the vacuum brake booster pushrod bushing (1).




7. Remove the vacuum brake booster pushrod wave washer (1).




8. Remove the vacuum brake booster bracket nuts (1).




9. Remove the brake pedal bracket nuts (1).




10. Remove the upper steering column support bracket nuts (1).




11. Remove the vacuum brake booster bracket (1).




12. Remove the steering column support bracket (1).
13. Remove the instrument panel carrier. Refer to Instrument Panel Carrier Replacement (Instrument Panel Carrier Replacement).




14. Remove the brake pedal assembly (1) from the vehicle.

Installation Procedure




1. Install the brake pedal assembly (1) to the vehicle.
2. Install the instrument panel carrier. Refer to Instrument Panel Carrier Replacement (Instrument Panel Carrier Replacement).




3. Install the steering column support bracket (1).




4. Install the vacuum brake booster bracket (1).





Caution: Refer to Fastener Caution (Fastener Caution).

5. Install the upper steering column support bracket nuts (1) and tighten to 25 Nm (18 lb ft).




6. Install the brake pedal bracket nuts (1) and tighten to 25 Nm (18 lb ft).




7. Install the vacuum brake booster bracket nuts (1) and tighten to 25 Nm (18 lb ft).




8. Install the vacuum brake booster pushrod wave washer (1).




9. Install the vacuum brake booster pushrod bushing (1).




10. Connect the vacuum brake booster pushrod (1) to the brake pedal pivot.




11. Install the vacuum brake booster pushrod retaining clip (1).




12. Connect the brake pedal position sensor (1) electrical connector.
13. Install the park brake pedal assembly. Refer to Parking Brake Lever Pedal Assembly Replacement (LHD) (Service and Repair).
14. Install the vacuum brake booster. Refer to Power Vacuum Brake Booster Replacement (LHD) (Service and Repair).
15. Calibrate the brake pedal position sensor. Refer to Brake Pedal Position Sensor Calibration (Brake Pedal Position Sensor Calibration).