Cylinder Head Assembly

Cylinder Head Bolt - M8

First Pass 15 Nm (11 lb ft)
Final Pass 75 Degrees

Cylinder Head Bolt - M11

First Pass 30 Nm (22 lb ft)
Final Pass 150 degrees

DO NOT reuse the old cylinder head bolts

Left Sequence:

Right Sequence:

Cylinder Head Deck Flatness Inspection

1. Ensure the cylinder head decks are clean and free of gasket material.
2. Inspect the surface for any imperfections or scratches that could inhibit proper cylinder head gasket sealing.
3. Place a straight-edge diagonally across the cylinder head deck face surface.
4. Measure the clearance between the straight-edge and the cylinder head deck face using a feeler gauge at 4 points along the straight-edge.
5. If the warpage is less than 0.05 mm (0.002 in), the cylinder head deck surface does not require resurfacing.
6. If the warpage is between 0.05-0.20 mm (0.002-0.008 in) or any imperfections or scratches that could inhibit proper cylinder head gasket sealing are present, the cylinder head deck surface requires resurfacing.
7. If resurfacing is required the maximum amount that can be removed is 0.25 mm (0.010 in).
8. If the cylinder head deck surface requires more than 0.25 mm (0.010 in) material removal the head must be replaced.



Camshaft Cap

Left (DI):

Right (DI):

First pass 10 Nm (89 lb in)
Second pass Loosen bolts 1-4
Third pass bolts 1-4 10 Nm (89 lb in)

Intake Manifold Specifications

Exhaust Manifold Specifications

Camshaft Gear Specifications