Operation CHARM: Car repair manuals for everyone.

Windows: Adjustments





Door Window Adjustment

Removal Procedure





Note:
The following will adjust the top edge of the window to tip in to the body seal.

1. Verify that the measurement from the inboard surface of the inner panel to the rear regulator rail (1) is 30 mm (1.2 in), if correct go to next step. If not do the following:

1. Remove the access plug (2) in the lower inside edge of the door.

2. Loosen the nut (3) that secures the bottom of the regulator rail (3) to the door.

3. Adjust the regulator rail (1) to achieve 30 mm (1.2 in).

Caution:
Refer to Fastener Caution Fastener Caution.

4. Re-torque the nut (2).

Tighten the nut to 11 Nm (97 lb in).





2. Verify that the measurement (a) from the inboard surface of the inner panel to the front regulator rail is 30 mm (1.2 in), if correct go to the next step. If not do the following:

1. Remove the access plug.

2. Loosen the nut that secures the bottom of the regulator rail to the door.

3. Adjust the regulator rail to achieve 30 mm (1.2 in).

4. Re-torque the nut.

Tighten the nut to 11 Nm (97 lb in).





3. Measure the gap (a) between door window and the 1/4 window, at 2 locations. 10 mm (0.39 in) +/-1.5 mm (0.06 in) and parallel within 1.5 mm (0.060 in), go to the next step.

4. Record the measurements on the repair order for future reference.





Note:
Record and save the measurement on the repair order for warranty/engineering request.

5. Measure the door window for proper seal penetration (a), at three locations. Record the measurements future reference. Adjust the door window seal for penetration.





6. Adjust the door window seal for penetration, Do the following:

1. Using a felt tip pen (1) to mark the window is preferred, this washes off easily and does not scratch the window.

Note:
Ensure that the parking brake is set and the right door is unlocked do the following.

2. With the window in the full up position and engine running close the door and mark the window as follows:

3. Mark the window along the top edge and the seal (1), were the window contact.

4. Mark the window (2) in three locations.





7. Open the door, measure window for seal penetration in three locations above to 4.5 mm (0.18 in) +/-1.5 mm (0.06 in).

All three 3 locations must be within 1.5 mm (0.06 in) of each other.

Note:
If all measurements meet the requirements , no additional repair is required.

8. The door window will need to be adjusted if any of the previous measurements were out of the specification: Do the following:

1. If the door window to 1/4 window gap measured in step 6 is not 10 mm (0.39 in) +/-1.5 mm (0.06 in) and parallel within 1.5 mm (0.06 in) (this step may not be needed).

2. If the window penetration measured in step 7 is less than 3mm (0.19 in).

Note:
If any window adjustment are to be made, both clamps Must be loosened to eliminate regulator bind. At the front clamp, ensure that the rubber isolator is not stuck to the window after loosening.

9. This will require loosening both of the regulator clamps bolts to adjust the window. Do the following:

1. Before the regulator clamp bolts are loosened to adjust the window, the following should be performed.

2. With the door open , run the window to the full up position.

3. Place the door window in the service position.

4. Locate the door latch bolt on the body pillar.

5. Push the latch bolt until it reaches the second detent or full lock position.

6. The window will automatically move up to the full close position.

7. Leave the window in this position during all adjustments while the regulator clamps are loose.





10. Locate the outer reveal belt seal (1) and mirror patch (2), mark the window (3) in 3 places for the initial window position before adjustments are performed. These marks will aid in positioning the window to the desired location during adjustment.

Note:
Ensure that the rubber isolator at the front regulator clamp is not stuck to the window after loosening.

11. Loosen the regulator clamp bolts and adjust the window as required to achieve the dimensions in step 8.

12. Tighten the regulator clamps bolts to the window.

Tighten the regulator clamp bolts to the window to 11 Nm(97 lb in).

13. After all adjustments are complete, and the regulator clamps are torqued, activate door touch pad to release the latch bolt before closing the door.

14. After all adjustments are complete and verified, do the following:

1. This step is only required if the regulator clamp bolts were loosened and the window was adjusted).

2. Access the fuse box in the rear compartment. Remove the power window circuit breaker and reinstall.

3. Get inside the vehicle, close both doors. Start the engine and follow the instructions found Window Motor Programming. Refer to Window Motor Programming - Express Function Testing and Inspection.

Installation Procedure

1. Inspect the window for proper operation with the door opened and closed.

2. Install the water deflector.

3. Install the front side door trim panel. Refer to Front Side Door Trim Panel Replacement (Coupe) Front Side Door Trim Panel Replacement (Coupe)Front Side Door Trim Panel Replacement (Sedan, Wagon) Front Side Door Trim Panel Replacement (Sedan, Wagon).

4. Clear all current and historical DTCs.

5. Clean the door window.