Operation CHARM: Car repair manuals for everyone.

Low Engine Coolant Indicator Always On





Low Engine Coolant Indicator Always On

Diagnostic Instructions

* Perform the Diagnostic System Check - Vehicle Diagnostic System Check - Vehicle prior to using this diagnostic procedure.

* Review Strategy Based Diagnosis Strategy Based Diagnosis for an overview of the diagnostic approach.

* Diagnostic Procedure Instructions Diagnostic Procedure Instructions provides an overview of each diagnostic category.

Diagnostic Fault Information






Circuit/System Description

The engine cooling system contains an engine coolant level switch to alert the driver in the event of a low coolant level. The coolant level switch is mounted at the lowest point in the cooling system surge tank. If the amount engine coolant in the surge tank drops below the level of the switch, the coolant level switch opens. The coolant level switch signal circuit is monitored by the heating, ventilation, and air conditioning (HVAC) control module. If the HVAC control module detects an open circuit, or a high voltage condition on the signal circuit for greater than 10 seconds, a Class 2 message is sent to the radio, requesting display of the low coolant level message.

Reference Information

Schematic Reference

Engine Cooling Schematics [1][2]Cooling System

Connector End View Reference

Component Connector End Views A/C Compressor Clutch

Description and Operation

Cooling System Description and Operation (LSA) Cooling System Description and OperationCooling System Description and Operation (LFW, LFX) Cooling System Description and Operation

Electrical Information Reference

* Circuit Testing Circuit Testing

* Connector Repairs Connector Repairs

* Testing for Intermittent Conditions and Poor Connections Testing for Intermittent Conditions and Poor Connections

* Wiring Repairs Wiring Repairs

DTC Type Definitions

Powertrain Diagnostic Trouble Code (DTC) Type Definitions Powertrain Diagnostic Trouble Code (DTC) Type Definitions

Scan Tool Reference

Control Module References Control Module References for scan tool information

Circuit/System Verification

1. Ignition OFF, verify the radiator surge tank is filled to the correct level, with engine coolant.

2. Ignition ON, observe the scan tool coolant level parameter. The parameter should display OK.

3. The low engine coolant level message should not be displayed, with the engine coolant in the surge tank at the proper level.

Circuit/System Testing

Note:
Circuit/System Verification must be performed before performing the Circuit/System Testing.

1. Ignition OFF, disconnect the harness connector at the B33 coolant level switch.

2. Test for less than 5 ohms between the ground circuit terminal B and ground.

If greater than the specified range, test the ground circuit for an open/high resistance.

3. Ignition ON, verify the scan tool coolant level switch parameter displays LOW.

If not the specified value, test the signal circuit terminal A for a short to ground. If the circuit tests normal, replace the K33 HVAC control module.

4. Install a 3 A fused jumper wire between the signal circuit terminal A and the ground circuit terminal B. Verify the scan tool coolant level parameter displays OK.

If not the specified value, test the signal circuit for a short to voltage or an open/high resistance. If the circuit tests normal, replace the K33 HVAC control module.

5. If all circuits test normal, test or replace the B33 coolant level switch.

Repair Instructions

* Instrument Cluster Replacement (Left Hand Drive) Instrument Cluster Replacement (Left Hand Drive)Instrument Cluster Replacement (Right Hand Drive) Instrument Cluster Replacement (Right Hand Drive)

* Radiator Surge Tank Replacement Radiator Surge Tank Replacement

* Control Module References Control Module References for ECM replacement, setup, and programming

Repair Verification

Verify that the low coolant indicator is not displayed with the engine coolant at the correct level.