Operation CHARM: Car repair manuals for everyone.

Transfer Case





Transfer Case Disassembled View

Case Components





1 - Transfer Case Rear Output Shaft Flange Nut

2 - Transfer Case Rear Output Shaft Thrust Washer

3 - Transfer Case Rear Output Shaft Flange O-Ring Seal

4 - Transfer Case Rear Output Shaft Flange Assembly

5 - Transfer Case Rear Output Shaft Seal Dirt Deflector

6 - Transfer Case Vibration Dampener Bolt

7 - Transfer Case Vibration Dampener

8 - Transfer Case J-Clip Bolt

9 - Transfer Case Clutch Coil Harness Protector

10 - Transfer Case Clip

11 - Transfer Case Coil Connector Assembly

12 - Transfer Case J-Clip

13 - Transfer Case Rear Output Shaft Seal

14 - Transfer Case Coil Nuts (Qty: 3)

15 - Transfer Case - Rear Half

16 - Transfer Case Clutch Resistor

17 - Transfer Case Clip

18 - Transfer Case Oil Fill Plug

19 - Transfer Case Front Output Shaft Hole Plug

20 - Transfer Case Front Output Shaft Hole Plug O-Ring Seal

21 - Transfer Case Front Output Shaft Bearing Retaining Ring

22 - Transfer Case Temperature Sensor Assembly

23 - Transfer Case Oil Drain Plug - Magnetic

24 - Transfer Case Front Output Shaft Drive Chain Coast Side Snubber Bolts (Qty: 2) - Model Dependent

25 - Transfer Case Front Output Shaft Drive Chain Coast Side Snubber - Model Dependent

26 - Transfer Case Front Output Shaft Drive Chain Snubber Bolts (Qty: 2)

27 - Transfer Case Front Output Shaft Drive Chain Snubber

28 - Transfer Case Vent Baffle Bolt

29 - Transfer Case Vent Baffle

30 - Transfer Case Oil Pump Suction Hose Bolt

31 - Transfer Case Oil Pump Suction Hose Clamp

32 - Transfer Case Vent Assembly

33 - Transfer Case Front Input Shaft Seal

34 - Transfer Case Output Shaft Seal

35 - Transfer Case Front Output Shaft Seal Dirt Deflector

36 - Transfer Case Front Output Shaft

37 - Transfer Case Half Bolt

38 - Transfer Case - Front Half - Model Dependent

39 - Transfer Case Half Location Pin

Internal Components





1 - Transfer Case Rear Output Shaft Rear Bearing Assembly

2 - Transfer Case Coil Assembly

3 - Transfer Case Shim

4 - Transfer Case Thrust Bearing

5 - Transfer Case Rotor Assembly

6 - Transfer Case Balls

7 - Transfer Case Apply Cam

8 - Transfer Case Wave Spring

9 - Transfer Case Retaining Ring

10 - Transfer Case Clutch Pack Assembly, Plate Kit

11 - Transfer Case Armature

12 - Transfer Case Pressure Plate

13 - Transfer Case Friction Plate

13 - Transfer Case Friction Plate

14 - Transfer Case Separator Plate

14 - Transfer Case Separator Plate

15 - Transfer Case Clutch Hub

16 - Transfer Case Thrust Plate

17 - Transfer Case Clutch Pack Housing

18 - Transfer Case Front Output Shaft Drive Sprocket Spacer

19 - Transfer Case Front Output Shaft Drive Chain Assembly

20 - Transfer Case Front Output Shaft Drive Sprocket

21 - Transfer Case Front Output Shaft Drive Sprocket Thrust Washer

22 - Transfer Case Front Output Shaft Drive Sprocket Bearing Assembly

23 - Transfer Case Front Output Shaft Drive Sprocket Thrust Washer

24 - Transfer Case Oil Pump Assembly

25 - Transfer Case Input Shaft Assembly

26 - Transfer Case Input Shaft Bearing Assembly

27 - Transfer Case Front Output Shaft Rear Bearing Assembly

28 - Transfer Case Front Output Shaft Driven Sprocket

29 - Transfer Case Front Output Shaft Driven Sprocket Spacer

30 - Transfer Case Front Output Shaft Front Bearing Assembly