Fuel Tank Fuel Pump Module Replacement

Fuel Tank Fuel Pump Module Replacement (FWD)

Special Tools

CH 45722 - Fuel Sender Lock Ring Wrench

For equivalent regional tools, refer to Special Tools Tools and Equipment

Removal Procedure





Warning: Refer to Gasoline/Gasoline Vapors Warning Service Precautions.


1. Remove the fuel tank. Refer to Fuel Tank Replacement (FWD) Fuel Tank ReplacementFuel Tank Replacement (AWD) Fuel Tank Replacement.

2. Disconnect the fuel pump electrical connector (1) and the quick connects (2). Refer to Plastic Collar Quick Connect Fitting Service Plastic Collar Quick Connect Fitting Service.




3. Use the CH 45722 - wrench by turning counter clockwise and remove the lock ring (1).




4. Disconnect the fuel pump vent hose from the fuel tank fuel pump module. Refer to Plastic Collar Quick Connect Fitting Service Plastic Collar Quick Connect Fitting Service.




5. Remove the fuel tank module (1) and the O-ring (2).

Installation Procedure




1. Install a NEW seal (2) and the fuel tank module (1).




2. Connect the fuel pump vent hose to the fuel tank fuel pump module. Refer to Plastic Collar Quick Connect Fitting Service Plastic Collar Quick Connect Fitting Service.




3. Use the CH 45722 - wrench by turning clockwise and install the lock ring (1).




4. Connect the fuel pump electrical connector (1) and the quick connects (2). Refer to Plastic Collar Quick Connect Fitting Service Plastic Collar Quick Connect Fitting Service.

5. Install the fuel tank. Refer to Fuel Tank Replacement (FWD) Fuel Tank ReplacementFuel Tank Replacement (AWD) Fuel Tank Replacement.