Clutch Coil

gc97yvol1_1-044b
gc97yvol1_1-044c
gc97yvol1_1-045a
gc97yvol1_1-045b


REMOVAL PROCEDURE

Tools Required

- J 41790 Compressor Holding Fixture

- J 8433 Compressor Pulley Puller

- J 8433-3 Forcing Screw

- J 33025 Clutch Coil Puller Legs

- J 33023-A Puller Pilot

1. Remove the compressor from the vehicle. Refer to Compressor (Replacement).

2. Install the compressor onto the J 41790.

3. Remove the compressor clutch plate and hub assembly. Refer to Compressor Clutch Plate and Hub Assembly Removal.

4. Remove the compressor rotor and bearing assembly. Refer to Clutch Rotor and/or Bearing Removal.

5. Install the J 33023-A onto the front head of the compressor.

6. Mark the clutch coil terminal location (2) on the compressor front head.

7. Install the J 33025 onto the J 8433.

8. Install the J 8433 onto the compressor clutch coil (1) and tighten the puller leg bolts.

9. Tighten the center forcing screw J 8433-3 of the compressor pulley puller J 8433 against the puller pilot to remove the compressor clutch coil from the compressor.


INSTALLATION PROCEDURE

Tools Required

- J 33024 Clutch Coil Installer Adaptor

- J 33025 Clutch Coil Puller Legs

- J 8433 Compressor Pulley Puller

- J 8433-3 Forcing Screw

1. Place the clutch coil assembly (1) on the front head with the clutch coil terminal at the positioned at the mark made during disassembly.

2. Place the J 33024 over the internal opening of the clutch coil housing and align installer with the compressor front head.

3. Install the J 8433-3 into the J 8433 and center the screw in the countersunk center hole of the J 33024.

4. Install the 4 inch through bolts and washers from the J 42136 tool kit into the J 33025 and attach them to the compressor mounting bosses.

5. Turn the center forcing screw of the J 8433 to press the clutch coil onto the front head until the clutch coil is fully seated.

- Make sure the clutch coil and the J 33024 stay in-line with each other while pressing the clutch coil onto the compressor.

6. Install the compressor clutch rotor and bearing assembly. Refer to Clutch Rotor and/or Bearing Removal.

7. Install the compressor clutch plate and hub assembly. Refer to Compressor Clutch Plate and Hub Assembly Removal.

8. Remove the compressor from the J 41790.

9. Install the compressor into the vehicle. Refer to Compressor (Replacement).