Overhaul Procedure Steps
NOTE: This article lists the sequential steps necessary to overhaul the transmission.^ For the specific step listed below, refer to the hyperlink for that step.
^ For the complete list of procedures, refer to "Repair Instruction". Repair Instructions
Overhaul Procedure:
[ ] Transmission Disassemble
[ ] Mainshaft and Input Shaft Disassemble
[ ] Countershaft Disassemble
[ ] Countershaft Extension Disassemble
[ ] Synchronizers Disassemble
[ ] Synchronizers Clean and Inspect
[ ] Synchronizers Assemble
[ ] Shift Rail and Fork Assemblies Disassemble
[ ] Shift Rail and Fork Assemblies Clean and Inspect
[ ] Shift Rail and Fork Assemblies Assemble
[ ] Trans Case and Adapter Plate Disassemble
[ ] Trans Case and Adapter Plate Clean and Inspect
[ ] Trans Case and Adapter Plate Assemble
[ ] Extension Housing Disassemble
[ ] Extension Housing Clean and Inspect
[ ] Extension Housing Assemble
[ ] Bearings and Spacers Clean and Inspect
[ ] Gears Clean and Inspect
[ ] Countershaft Extension Assemble
[ ] Countershaft Assemble
[ ] Mainshaft and Input Shaft Assemble
[ ] Transmission Assemble
[ ] Shimming Procedures