Operation CHARM: Car repair manuals for everyone.

Overhaul Procedure Steps

NOTE: This article lists the sequential steps necessary to overhaul the transmission.
^ For the specific step listed below, refer to the hyperlink for that step.
^ For the complete list of procedures, refer to "Repair Instruction". Repair Instructions




Overhaul Procedure:

[ ] Transmission Disassemble
[ ] Mainshaft and Input Shaft Disassemble
[ ] Countershaft Disassemble
[ ] Countershaft Extension Disassemble

[ ] Synchronizers Disassemble
[ ] Synchronizers Clean and Inspect
[ ] Synchronizers Assemble
[ ] Shift Rail and Fork Assemblies Disassemble

[ ] Shift Rail and Fork Assemblies Clean and Inspect
[ ] Shift Rail and Fork Assemblies Assemble
[ ] Trans Case and Adapter Plate Disassemble
[ ] Trans Case and Adapter Plate Clean and Inspect

[ ] Trans Case and Adapter Plate Assemble
[ ] Extension Housing Disassemble
[ ] Extension Housing Clean and Inspect
[ ] Extension Housing Assemble

[ ] Bearings and Spacers Clean and Inspect
[ ] Gears Clean and Inspect
[ ] Countershaft Extension Assemble
[ ] Countershaft Assemble

[ ] Mainshaft and Input Shaft Assemble
[ ] Transmission Assemble
[ ] Shimming Procedures