Overhaul Procedure Steps

NOTE: This article lists the sequential steps necessary to overhaul the engine.
^ For the specific step listed below, refer to that step under "Repair Instructions".

^ For the complete list of procedures, refer to "Repair Instruction". Repair Instructions




Repair Instructions:


[ ] Draining Fluids and Oil Filter Removal
[ ] Engine Flywheel Removal
[ ] Intake Manifold Removal
[ ] Exhaust Manifold Removal
[ ] Oil Level Indicator and Tube Removal
[ ] Crankshaft Pulley Removal
[ ] Timing Belt Removal
[ ] Timing Belt Tensioner Removal
[ ] Water Pump Removal
[ ] Valve Rocker Arm Cover Removal

[ ] Camshaft Removal
[ ] Valve Lifter Removal
[ ] Cylinder Head Removal
[ ] Oil Pan Removal
[ ] Oil Pump Removal
[ ] Piston, Connecting Rod, and Bearing Removal
[ ] Crankshaft Front Cover Oil Seal Removal
[ ] Crankshaft Rear Oil Seal and Housing Removal
[ ] Crankshaft and Bearings Removal
[ ] Engine Block Clean and Inspect

[ ] Cylinder Bore and Honing
[ ] Boring Procedure
[ ] Crankshaft and Bearing Clean and Inspect
[ ] Crankshaft Main Bearing Inspection
[ ] Crankshaft and Bearing Clean and Inspect (Bearing Selection)
[ ] Crankshaft and Bearing Clean and Inspect (Bearing Table)
[ ] Engine Flywheel Clean and Inspect
[ ] Piston and Connecting Rod Disassemble
[ ] Piston, Connecting Rod, Bearings Clean/Inspect (Rod Inspect)
[ ] Piston, Connecting Rod, Bearings Clean/Inspect (Bearing Select)

[ ] Piston Selection
[ ] Piston and Connecting Rod Assemble
[ ] Cylinder Head Disassemble
[ ] Camshaft Clean and Inspect
[ ] Cylinder Head Clean and Inspect
[ ] Cylinder Head and Gasket Surface and Cleaning Inspection
[ ] Valve Guide Reaming/Valve and Seat Grinding
[ ] Cylinder Head Assemble
[ ] Oil Pump Disassemble
[ ] Oil Pump Clean and Inspect

[ ] Oil Pump Assemble
[ ] Oil Pan Clean and Inspect
[ ] Intake Manifold Clean and Inspect
[ ] Exhaust Manifold Clean and Inspect
[ ] Service Prior to Assembly
[ ] Crankshaft and Bearings Installation
[ ] Crankshaft Front Cover Oil Seal Installation
[ ] Crankshaft Rear Oil Seal and Housing Installation
[ ] Piston, Connecting Rod, and Bearing Installation
[ ] Oil Pump Installation

[ ] Oil Pan Installation
[ ] Cylinder Head Installation
[ ] Valve Lifter Installation
[ ] Camshaft Installation
[ ] Water Pump Installation
[ ] Timing Belt Tensioner Installation
[ ] Timing Belt Installation
[ ] Crankshaft Pulley Installation
[ ] Valve Rocker Arm Cover Installation
[ ] Oil Level Indicator and Tube Installation

[ ] Exhaust Manifold Installation
[ ] Intake Manifold Installation
[ ] Engine Flywheel Installation