General
Standard 2nd Coast Brake Piston Stroke 1.5-3.5 mm (0.059-0.138 inch)First-Reverse Brake Clearance 1.06-2.38 mm (0.0417-0.0937 inch)
Underdrive Brake Clearance 1.07-2.05 mm (0.0421-0.0807 inch)
Fluid Pump Body-To-Driven Gear Clearance: Standard 0.07-0.15 mm (0.0028-0.0059 inch)
Fluid Pump Body-To-Driven Gear Clearance: Maximum 0.3 mm (0.012 inch)
Fluid Pump Driven Gear Tip Clearance: Standard 0.11-0.14 mm (0.0043-0.0055 inch)
Fluid Pump Driven Gear Tip Clearance: Maximum 0.3 mm (0.012 inch)
Fluid Pump Drive Gear And Driven Gear Side Clearance: Standard 0.02-0.05 mm (0.0008-0.0020 inch)
Fluid Pump Drive Gear And Driven Gear Side Clearance: Maximum 0.1 mm (0.004 inch)
Fluid Pump Body Bushing Inside Diameter: Maximum 38.18 mm (1.5031 inch)
Fluid Pump Stator Shaft Front Bushing Inside Diameter: Maximum 21.57 mm (0.8492 inch)
Fluid Pump Stator Shaft Rear Bushing Inside Diameter: Maximum 27.07 mm (1.0657 inch)
Direct Clutch Piston Stroke 1.12-1.52 mm (0.0441-0.0578 inch)
Direct Clutch Bushing Inside Diameter: Maximum 48.27 mm (1.9004 inch)
Forward Clutch Piston Stroke 1.42-1.81 mm (0.0559-0.0713 inch)
Front Planetary Ring Gear Flange Bushing Inside Diameter: Standard 19.025-19.050 mm (0.7490-0.7500 inch)
Sun Gear Flange Bushing Inside Diameter: Standard 22.025-22.046 mm (0.871-0.8680 inch)
Front Planetary Carrier Pinion Gear Thrust Clearance 0.2-0.5 mm (0.008-0.020 inch)
Rear Planetary Carrier Pinion Gear Thrust Clearance 0.2-0.5 mm (0.008-0.020 inch)
Countershaft Drive Pinion Bearing Preload (Countershaft Starting Torque) New Drive Pinion Bearings 0.6-1.0 Nm (5.3-8.8 inch lbs.)
Countershaft Drive Pinion Bearing Preload (Countershaft Starting Torque) Reused Drive Pinion Bearings 0.3-0.5 Nm (2.6-4.3 inch lbs.)
Underdrive Sun Gear Flange Bushing Inside Diameter: Standard 29.800-29.825 mm (1.1735-1.1742 inch)
Underdrive Sun Gear Flange Bushing Inside Diameter: Maximum 29.870 mm (1.1760 inch)
Underdrive Planetary Carrier Pinion Gear Thrust Clearance: Standard 0.2-0.5 mm (0.008-0.020 inch)
Underdrive Clutch Piston Stroke 1.50-1.90 mm (0.0590-0.0748 inch)
Front Underdrive Clutch Flange Bushing Inside Diameter: Standard 46.500-46.525 mm (1.8307-1.8316 inch)
Front Underdrive Clutch Flange Bushing Inside Diameter: Maximum 46.570 mm (1.8334 inch)
Rear Underdrive Clutch Flange Bushing Inside Diameter: Standard 55.000-55.030 mm (2.1653-2.1665 inch)
Rear Underdrive Clutch Flange Bushing Inside Diameter: Maximum 55.080 mm (2.1685 inch)
Differential Side Bearing Preload: New Differential Side Bearings 0.8-1.4 Nm (7-12 inch lbs.)
Differential Side Bearing Preload: Reused Differential Side Bearings 0.4-0.7 Nm (4-6 inch lbs.)
Underdrive Brake clearance 1.07-2.05 mm (0.0421-0.0807 inch)
Underdrive Clutch Assembly Installation Depth: Standard 17.3-18.2 mm (0.681-0.717 inch)
Countershaft Assembly Installation Depth: Standard 33.3-25.5 mm (1.311-1.398 inch)
Countershaft Assembly End Play: Standard 0.2-0.9 mm (0.008-0.035 inch)
Intermediate Brake Hub Installation Depth 5.0 mm (0.20 inch)
Forward And Direct Clutch Assembly Installation Depth: Standard 3 mm (0.118 inch)
Input Shaft End Play 0.3-0.9 mm (0.012-0.035 inch