Operation CHARM: Car repair manuals for everyone.

4. Exhaust Manifold Removal



Exhaust Manifold Removal

Exhaust Manifold Removal





Caution: Refer to Battery Disconnect Caution.

1. Disconnect the negative battery cable.

Notice: Refer to Oxygen Sensor Notice.

2. Disconnect the oxygen sensor connector.
3. Remove the exhaust manifold heat shield.




4. Remove the exhaust manifold nuts from the pup converter.




5. Remove the exhaust manifold retaining nuts in the sequence shown and remove the exhaust manifold.
6. Remove the exhaust manifold gasket.
7. Clean the sealing surfaces of the exhaust manifold and the cylinder head.

Exhaust Manifold Installation




1. Install the exhaust manifold and gasket.

Notice: Refer to Fastener Notice.

2. Install the exhaust manifold retaining nuts and tighten in the sequence shown.

Tighten the exhaust manifold retaining nuts to 25 N.m (18 lb ft).




3. Install the exhaust manifold nuts to the catalytic converter.

Tighten the exhaust manifold nuts to 40 N.m (30 lb ft).