Operation CHARM: Car repair manuals for everyone.

Battery Inspection/Test



Battery Inspection/Test

Diagnostic Aids

Tools Required

J 42000 Digital Battery Tester

Caution: Before servicing any electrical component, the ignition and start switch must be in the OFF or LOCK position and all electrical loads must be OFF, unless instructed otherwise in these procedures. If a tool or equipment could easily come in contact with a live exposed electrical terminal, also disconnect the negative battery cable. Failure to follow these precautions may cause personal injury and/or damage to the vehicle or its components.

Important: The battery test using the J 42000 requires correct connections to the battery terminals. A failure to obtain the correct connections during the test may result in a failed test on a good battery.

Follow these instructions in order to avoid an incorrect diagnosis because of connections:

* If testing the vehicle with the battery cables still connected, wiggle the J 42000 clips on the terminal bolt. This may cut through any coating or through any oxidation that may be present on the bolt. Even new bolts contain a protective coating that may insulate or cause a resistance in the test circuit.
* If correct connections to the battery terminal bolts in the vehicle are in doubt, perform the following steps:

1. Disconnect the negative battery cable.
2. Disconnect the positive battery cable.
3. Install the test adapters on the terminals.
4. Follow the instructions for testing a removed battery.

* If the tester displays a REPLACE BATTERY result for a battery tested in the vehicle with the battery cables connected, perform the following steps:

1. Disconnect the negative battery cable.
2. Disconnect the positive battery cable.
3. Install the test adapters.
4. Follow the instructions for testing a removed battery.
5. Replace the battery only if the second test shows a REPLACE BATTERY result.
6. Use the test code from the second test for any warranty purposes.

* Use the correct terminal adapters. Do not use any common bolts or a combination of bolts, of nuts, and of washers as adapters when testing the battery.

Test

Step 1 - Step 10:




Step 11 - Step 16:




Step 17 - Step 19: