Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Drive Belt Tensioner Removal
5. Engine Mount Strut and Engine Lift Bracket Removal
6. Engine Mount Support and Strut Bracket Removal
7. Coolant Crossover Pipe Removal
8. Oil Level Indicator and Tube Removal
9. Oil Filter Adapter Removal
10. Exhaust Crossover Pipe Removal
11. Exhaust Manifold Removal - Left Side
12. Exhaust Manifold Removal - Right Side
13. Water Outlet and Thermostat Removal
14. Valve Rocker Arm Cover Removal - Left Side
15. Valve Rocker Arm Cover Removal - Right Side
16. Upper Intake Manifold Removal
17. Lower Intake Manifold Removal
18. Valve Lifter Oil Manifold Removal
19. Valve Rocker Arm and Push Rod Removal
20. Valve Lifter Removal
21. Water Pump Removal
22. Cylinder Head Removal - Left Side
23. Cylinder Head Removal - Right Side
24. Oil Pan Removal
25. Oil Pump Removal
26. Camshaft Position Actuator Magnet Removal
27. Oil Pump Drive Removal
28. Crankshaft Front Oil Seal Removal
29. Engine Front Cover Removal
30. Timing Chain and Sprocket Removal
31. Camshaft Removal
32. Piston, Connecting Rod, and Bearing Removal
33. Crankshaft Rear Oil Seal Removal
34. Crankshaft and Bearing Removal
35. Piston Oil Nozzle Removal
36. Camshaft Bearing Removal
37. Engine Block Disassemble
38. Engine Block Heater Removal
39. Engine Block Cleaning and Inspection
40. Cylinder Boring and Honing
41. Engine Block Assemble
42. Engine Block Heater Installation
43. Piston Oil Nozzle Cleaning and Inspection
44. Crankshaft and Bearing Cleaning and Inspection
45. Crankshaft Balancer Cleaning and Inspection
46. Engine Flywheel Cleaning and Inspection
47. Piston, Connecting Rod, and Bearing Cleaning and Inspection
48. Camshaft and Bearings Cleaning and Inspection
49. Timing Chain and Sprocket Cleaning and Inspection
50. Camshaft Position Actuator Magnet Cleaning and Inspection
51. Camshaft Position Actuator Cleaning and Inspection
52. Valve Lifter Cleaning and Inspection
53. Valve Rocker Arm and Push Rod Cleaning and Inspection
54. Cylinder Head Disassemble
55. Cylinder Head Cleaning and Inspection
56. Valve Guide Reaming, and Valve and Seat Grinding
57. Cylinder Head Assemble
58. Oil Pump Disassemble
59. Oil Pump Cleaning and Inspection
60. Oil Pump Assemble
61. Engine Front Cover Cleaning and Inspection
62. Valve Rocker Arm Cover Cleaning and Inspection
63. Positive Crankcase Ventilation (PCV) Valve Cleaning and Inspection
64. Oil Pan Cleaning and Inspection
65. Lower Intake Manifold Cleaning and Inspection
66. Valve Lifter Oil Manifold Cleaning and Inspection
67. Coolant Crossover Pipe Cleaning and Inspection
68. Upper Intake Manifold Cleaning and Inspection
69. Exhaust Manifold Cleaning and Inspection
70. Water Pump Cleaning and Inspection
71. Thread Repair
72. Service Prior to Assembly
73. Camshaft Bearing Installation
74. Piston Oil Nozzle Installation
75. Crankshaft and Bearing Installation
76. Crankshaft Rear Oil Seal Installation
77. Piston, Connecting Rod, and Bearing Installation
78. Camshaft Installation
79. Timing Chain and Sprocket Installation
80. Engine Front Cover Installation
81. Crankshaft Front Oil Seal Installation
82. Oil Pump Drive Installation
83. Camshaft Position Actuator Magnet Installation
84. Oil Pump Installation
85. Oil Pan Installation
86. Cylinder Head Installation - Left Side
87. Cylinder Head Installation - Right Side
88. Water Pump Installation
89. Valve Lifter Installation
90. Valve Rocker Arm and Push Rod Installation
91. Valve Lifter Oil Manifold Installation
92. Lower Intake Manifold Installation
93. Upper Intake Manifold Installation
94. Valve Rocker Arm Cover Installation - Left Side
95. Valve Rocker Arm Cover Installation - Right Side
96. Water Outlet and Thermostat Installation
97. Exhaust Manifold Installation - Left Side
98. Exhaust Manifold Installation - Right Side
99. Exhaust Crossover Pipe Installation
100. Oil Filter Adapter Installation
101. Oil Level Indicator and Tube Installation
102. Coolant Crossover Pipe Installation
103. Engine Mount Support and Strut Bracket Installation
104. Engine Mount Strut and Engine Lift Bracket Installation
105. Drive Belt Tensioner Installation
106. Engine Flywheel Installation
107. Crankshaft Balancer Installation
108. Engine Prelubing