Part 3

Engine Replacement Con't

Installation Procedure




1. Install a engine lifting device to the engine.
2. Remove the engine from the engine stand.
3. Position the flexplate to the crankshaft.
4. Install the flywheel bolts finger tight.
5. Install the J 37096 to the flexplate in order to prevent the flexplate from rotating.

Notice: Refer to Fastener Notice.

6. Tighten the flexplate bolts.

Tighten the bolts to 70 N.m (52 lb ft).




7. Remove the J 37096.




8. Install the engine to the vehicle and install the engine to the transaxle.
9. Install the transaxle-to-engine bolts/studs.

Tighten the bolts to 75 N.m (55 lb ft).




10. Install the radiator inlet hose to the engine.
11. Position the radiator inlet hose clamp at the engine.




12. Connect the EVAP purge line quick connect fitting (2) to the canister purge solenoid. Refer to Plastic Collar Quick Connect Fitting Service.
13. Connect the fuel feed line quick connect fitting (3) to the fuel rail. Refer to Metal Collar Quick Connect Fitting Service.
14. Engage the fuel/EVAP line clip (1) to the MAP sensor bracket.




15. Install the heater outlet and inlet hoses to the engine.
16. Position the heater inlet (1) and outlet (2) hose clamps at the engine.




17. Install the brake booster vacuum hose (1) to the intake manifold.
18. Position the brake booster vacuum hose clamp (2) at the intake manifold.




19. Install the radiator surge tank hose to the surge tank pipe.
20. Position the radiator surge tank hose clamp at the surge tank pipe.
21. Remove the support from the transaxle and raise the vehicle.




22. Install the radiator outlet hose to the thermostat housing.
23. Position the radiator outlet hose clamp at the thermostat housing.




24. Install the transaxle brace and bolts.

Tighten the bolts to 50 N.m (37 lb ft).




25. Position and install the A/C compressor onto the stud.
26. Tighten the A/C compressor nut first, then the rear bolt, then the front bolt.

Tighten the bolts/nut to 50 N.m (37 lb ft).




27. Install the flexplate to torque converter bolts.

Tighten the bolts to 62 N.m (46 lb ft).




28. Install the torque converter cover and bolts.

Tighten the bolts to 10 N.m (89 lb in).

29. Install the catalytic converter. Refer to Catalytic Converter Replacement - Left Side (LZ4), (LZ9) and/or Catalytic Converter Replacement - Right Side (LZ4), (LZ9).
30. Install the engine mount.




31. Position the branches of the engine wiring harness over the engine.
32. Install the battery cable ground terminal (1) and the engine wiring harness ground terminal (2) to the transaxle stud.
33. Install the engine wiring harness ground nut (3).

Tighten the nut to 25 N.m (18 lb ft).




34. Install the engine wiring harness clip (6) to the transaxle stud.
35. Install the engine wiring harness clip nut (5).

Tighten the nut to 25 N.m (18 lb ft).

36. Install the engine wiring harness clip bolt (4).

Tighten the bolt to 25 N.m (18 lb ft).




37. Connect the engine wiring harness electrical connector (1) to the transaxle.




38. Connect the engine wiring harness electrical connector (1) to the neutral safety backup switch.




39. Install the engine wiring harness clip to the vehicle speed sensor bracket.




40. Connect the engine wiring harness electrical connector to the vehicle speed sensor.




41. Connect the engine wiring harness electrical connector to the TCM.




42. Connect the engine wiring harness electrical connector (1) to the PCM.




43. Connect the body harness electrical connector to the PCM.




44. Connect the engine wiring harness electrical connector (3) to the body wiring harness electrical connector (2).




45. Connect the engine wiring harness electrical connector (1) to the body wiring harness electrical connector (2).




46. Install the engine wiring harness clip (3) to the engine.
47. Connect the engine wiring harness electrical connector (2) to the camshaft phasor.
48. Install the engine wiring harness bolt (1).

Tighten the bolt to 10 N.m (89 lb in).




49. Connect the engine wiring harness electrical connector (2) to the fuel injector inline electrical connector.