Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Drive Belt Tensioner Removal
5. Coolant Crossover Pipe Removal
6. Engine Lift Bracket Removal - Rear
7. Oil Level Indicator and Tube Removal
8. Oil Filter Adapter Removal
9. Exhaust Manifold Removal - Left Side
10. Exhaust Manifold Removal - Right Side
11. Water Outlet and Thermostat Removal
12. Valve Rocker Arm Cover Removal - Left Side
13. Upper Intake Manifold Removal
14. Lower Intake Manifold Removal
15. Valve Rocker Arm and Push Rod Removal
16. Valve Lifter Removal
17. Water Pump Removal
18. Cylinder Head Removal - Left Side
19. Cylinder Head Removal - Right Side
20. Oil Pan Removal
21. Oil Pump Removal
22. Camshaft Position Actuator Magnet Removal
23. Oil Pump Drive Removal
24. Crankshaft Front Oil Seal Removal
25. Engine Front Cover Removal
26. Timing Chain and Sprocket Removal
27. Camshaft Removal
28. Piston, Connecting Rod, and Bearing Removal
29. Crankshaft Rear Oil Seal Removal
30. Crankshaft and Bearing Removal
31. Piston Oil Nozzle Removal
32. Camshaft Bearing Removal
33. Engine Block Disassemble
34. Engine Block Heater Removal
35. Engine Block Cleaning and Inspection
36. Cylinder Boring and Honing
37. Engine Block Assemble
38. Engine Block Heater Installation
39. Piston Oil Nozzle Cleaning and Inspection
40. Crankshaft and Bearing Cleaning and Inspection
41. Crankshaft Balancer Cleaning and Inspection
42. Engine Flywheel Cleaning and Inspection
43. Piston, Connecting Rod, and Bearing Cleaning and Inspection
44. Camshaft and Bearings Cleaning and Inspection
45. Timing Chain and Sprocket Cleaning and Inspection
46. Camshaft Position Actuator Magnet Cleaning and Inspection
47. Camshaft Position Actuator Cleaning and Inspection
48. Valve Lifter Cleaning and Inspection
49. Valve Rocker Arm and Push Rod Cleaning and Inspection
50. Cylinder Head Disassemble
51. Cylinder Head Cleaning and Inspection
52. Valve Guide Reaming, and Valve and Seat Grinding
53. Cylinder Head Assemble
54. Oil Pump Disassemble
55. Oil Pump Cleaning and Inspection
56. Oil Pump Assemble
57. Engine Front Cover Cleaning and Inspection
58. Valve Rocker Arm Cover Cleaning and Inspection
59. Positive Crankcase Ventilation (PCV) Valve Cleaning and Inspection
60. Oil Pan Cleaning and Inspection
61. Lower Intake Manifold Cleaning and Inspection
62. Coolant Crossover Pipe Cleaning and Inspection
63. Upper Intake Manifold Cleaning and Inspection
64. Exhaust Manifold Cleaning and Inspection
65. Water Pump Cleaning and Inspection
66. Thread Repair
67. Service Prior to Assembly
68. Camshaft Bearing Installation
69. Piston Oil Nozzle Installation
70. Crankshaft and Bearing Installation
71. Crankshaft Rear Oil Seal Installation
72. Piston, Connecting Rod, and Bearing Installation
73. Camshaft Installation
74. Timing Chain and Sprocket Installation
75. Engine Front Cover Installation
76. Crankshaft Front Oil Seal Installation
77. Oil Pump Drive Installation
78. Camshaft Position Actuator Magnet Installation
79. Oil Pump Installation
80. Oil Pan Installation
81. Cylinder Head Installation - Left Side
82. Cylinder Head Installation - Right Side
83. Water Pump Installation
84. Valve Lifter Installation
85. Valve Rocker Arm and Push Rod Installation
86. Lower Intake Manifold Installation
87. Upper Intake Manifold Installation
88. Valve Rocker Arm Cover Installation - Left Side
89. Valve Rocker Arm Cover Installation - Right Side
90. Water Outlet and Thermostat Installation
91. Exhaust Manifold Installation - Left Side
92. Exhaust Manifold Installation - Right Side
93. Oil Filter Adapter Installation
94. Oil Level Indicator and Tube Installation
95. Engine Lift Bracket Installation - Rear
96. Coolant Crossover Pipe Installation
97. Drive Belt Tensioner Installation
98. Engine Flywheel Installation
99. Crankshaft Balancer Installation
100. Engine Prelubing