Shift Shaft and Fork Assemblies Disassemble
Shift Shaft and Fork Assemblies Disassemble
1st-2nd Gear Shift Shaft Assembly
1st-2nd Gear Shift Shaft Assembly:
1. Remove the 1st-2nd gear shift shaft assembly.
2. Remove the gear unit. Refer to Transmission Disassemble (Transmission Disassemble).
3. Remove the each shift shaft assembly from the gear unit.
4. Fix the shift shaft assembly to a vise with protector.
5. Remove the 1st-2nd gear fork pin using a pin punch and a hammer.
6. Remove the 1st-2nd gear shift fork.
1st-2nd Gear Shift Shaft Assembly:
Important: Mark the place and direction of shift fork and yoke to install easily before removing them.
7. Remove the 1st-2nd gear shift yoke pin using a pin punch and a hammer (1).
8. Remove the 1st-2nd gear shift yoke (3).
3rd-4th Gear Shift Shaft Assembly
3rd-4th Gear Shift Shaft Assembly:
1. Disassemble the 3rd-4th gear shift shaft assembly.
2. Remove the gear unit. Refer to Transmission Disassemble (Transmission Disassemble).
3. Remove the each shift shaft assembly from the gear unit.
4. Fix the 3rd-4th gear shift shaft assembly to a vise with protector.
5. Remove the 3rd-4th gear fork pin using a pin punch and a hammer.
6. Remove the 3rd-4th gear fork (4).
7. Remove the 3rd-4th gear shift yoke pin (1) using a pin punch and a hammer.
8. Remove the 3rd-4th gear shift yoke (2).
5th Reverse Gear Shift Shaft Assembly
5th Reverse Gear Shift Shaft Assembly:
1. Disassemble the 5th reverse gear shift shaft assembly.
2. Remove the gear unit. Refer to Transmission Disassemble (Transmission Disassemble).
3. Remove each shift shaft assembly from the gear unit.
4. Remove the shift shaft not installed with yoke by pushing (1).
5. Remove the 5th reverse gear ball (3) and the reverse shift guide ball and spring (2) from the reverse shift arm.
6. Fix the shift shaft assembly to a vise with protector.
7. Remove the reverse gear shift arm pin using a pin punch and a hammer (4).
8. Remove the reverse gear shift arm (3).
9. Remove the 5th gear shift yoke pin (2) using a pin punch and a hammer.
10. Remove the 5th gear shift yoke (5).