Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Clutch Pilot Bearing Removal
5. Exhaust Manifold Removal - Left Side
6. Exhaust Manifold Removal - Right Side
7. Water Pump Removal
8. Throttle Body Removal
9. Fuel Rail and Injectors Removal
10. Intake Manifold Removal
11. Engine Coolant Air Bleed Pipe and Hole Cover Removal
12. Engine Block Valley Cover Removal
13. Valve Rocker Arm Cover Removal - Left Side
14. Valve Rocker Arm Cover Removal - Right Side
15. Valve Rocker Arm and Push Rod Removal
16. Cylinder Head Removal - Left Side
17. Cylinder Head Removal - Right Side
18. Valve Lifter Removal
19. Oil Filter Removal
20. Oil Pan Removal
21. Engine Front Cover Removal
22. Crankshaft Rear Oil Seal Housing Removal
23. Oil Pump and Crankshaft Oil Deflector Removal
24. Timing Chain and Sprocket Removal
25. Camshaft Removal
26. Piston, Connecting Rod, and Bearing Removal
27. Crankshaft and Bearing Removal
28. Engine Block Plug Removal
29. Engine Block Cleaning and Inspection
30. Cylinder Boring and Honing
31. Crankshaft and Bearing Cleaning and Inspection
32. Crankshaft Balancer Cleaning and Inspection
33. Engine Flywheel Cleaning and Inspection
34. Piston and Connecting Rod Disassemble
35. Piston, Connecting Rod, and Bearing Cleaning and Inspection
36. Piston and Connecting Rod Assemble
37. Camshaft Bearing Removal
38. Camshaft and Bearings Cleaning and Inspection
39. Camshaft Bearing Installation
40. Camshaft Timing Chain and Sprocket Cleaning and Inspection
41. Valve Rocker Arm and Push Rod Cleaning and Inspection
42. Valve Lifter and Guide Cleaning and Inspection
43. Cylinder Head Disassemble
44. Cylinder Head Cleaning and Inspection
45. Valve Guide Reaming, and Valve and Seat Grinding
46. Cylinder Head Assemble
47. Oil Pump Disassemble
48. Oil Pump Cleaning and Inspection
49. Oil Pump Assemble
50. Engine Front Cover Cleaning and Inspection
51. Crankshaft Rear Oil Seal Housing Cleaning and Inspection
52. Engine Block Valley Cover Cleaning and Inspection
53. Valve Rocker Arm Cover Cleaning and Inspection
54. Oil Pan Cleaning and Inspection
55. Oil Tank Disassemble
56. Oil Tank Cleaning and Inspection
57. Oil Tank Assemble
58. Intake Manifold Cleaning and Inspection
59. Exhaust Manifold Cleaning and Inspection
60. Engine Coolant Air Bleed Pipe and Hole Cover Cleaning and Inspection
61. Water Pump Cleaning and Inspection
62. Thread Repair
63. Service Prior to Assembly
64. Engine Block Plug Installation
65. Crankshaft and Bearing Installation
66. Piston, Connecting Rod, and Bearing Installation
67. Camshaft Installation
68. Timing Chain and Sprocket Installation
69. Oil Pump and Crankshaft Oil Deflector Installation
70. Crankshaft Rear Oil Seal Housing Installation
71. Crankshaft Rear Oil Seal Installation
72. Engine Front Cover Installation
73. Crankshaft Front Oil Seal Installation
74. Oil Pan Installation
75. Oil Filter Installation
76. Valve Lifter Installation
77. Cylinder Head Installation - Left Side
78. Cylinder Head Installation - Right Side
79. Valve Rocker Arm and Push Rod Installation
80. Valve Rocker Arm Cover Installation - Left Side
81. Valve Rocker Arm Cover Installation - Right Side
82. Engine Block Valley Cover Installation
83. Engine Coolant Air Bleed Pipe and Hole Cover Installation
84. Intake Manifold Installation
85. Fuel Rail and Injectors Installation
86. Throttle Body Installation
87. Water Pump Installation
88. Exhaust Manifold Installation - Left Side
89. Exhaust Manifold Installation - Right Side
90. Clutch Pilot Bearing Installation
91. Engine Flywheel Installation
92. Crankshaft Balancer Installation
93. Engine Prelubing