With Variable Camshaft Phasing
CYLINDER HEAD SURFACE VARIATIONCylinder Block
Deck Surface Flatness 0.025/65 mm (0.0010/2.5591 in)
Cylinder Head
Surface Flatness Deformation Cover/Block 0.02/50-0.025/150 mm (0.0008/1.9685-0.0010/5.9055 in)
CRANKSHAFT JOURNAL DIAMETER & LIMITS
Journal Outer Diameter Main: 54.980-54.997 mm (Main: 2.1646-2.1652 in)
Journal Outer Diameter Pin: 42.971-42.987 mm (Pin: 1.6918-1.6924 in)
Bending 0.03 mm (0.0012 in)
Thrust Clearance - End Play 0.1-0.202 mm (0.0039-0.0080 in)
CRANKSHAFT MAIN BEARING CLEARANCE
Journal Bearing Oil Clearance Main: 0.0155-0.047 mm (Main: 0.0006-0.0019 in)
Journal Bearing Oil Clearance Pin: 0.019-0.067 mm (Pin: 0.0007-0.0026 in)
MAIN BEARING CAP
Crankshaft Cap Bolts 50 Nm + 50° (36.8 lb ft + 50°)
CONNECTING ROD BEARING CLEARANCE
Thrust Clearance - End Play 0.07-0.242 mm (0.0028-0.0095 in)
Width 21.838-21.890 mm (0.8598-0.8618 in)
Diameter - Piston Pin 19.012-19.020 mm (0.7485-0.7488 in)
Diameter - Crankshaft 45.999-46.013 mm (1.8110-1.8115 in)
Bending 0.04 mm (0.0016 in)
Twist 0.016 mm (0.0006 in)
Journal Bearing Oil Clearance 0.018-0.064 mm (0.0007-0.0025 in)
PISTON DIAMETER
Piston Diameter 0.030-0.060 mm (0.0012-0.0024 in)
PISTON RING END GAP
End Gap
Top Ring 0.15-0.30 mm (0.0059-0.0118 in)
2nd Ring 0.30-0.50 mm (0.0118-0.0197 in)
Oil Ring 0.20-0.70 mm (0.0079-0.0276 in)
PISTON RING GROVE & GAP CLEARANCES
Groove Clearance
Top Ring 0.04-0.08 mm 0.0016-0.0031 in)
2nd Ring 0.03-0.07 mm 0.0012-0.0028 in)
Oil Ring 0.06-0.15 mm 0.0024-0.0059 in)
CRANKSHAFT PULLEY
Crankshaft Pulley Bolt 95 Nm + 45° + 15° (70 lb ft + 45° + 15°)