Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Clutch Pilot Bearing Removal
5. Oil Level Indicator and Tube Removal
6. Exhaust Manifold Removal - Left Side
7. Exhaust Manifold Removal - Right Side
8. Water Pump Removal
9. Throttle Body Assembly Removal
10. Fuel Rail and Injectors Removal
11. Intake Manifold Removal
12. Engine Coolant Air Bleed Pipe and Hole Cover Removal
13. Engine Block Valley Cover Removal
14. Valve Rocker Arm Cover Removal - Left Side
15. Valve Rocker Arm Cover Removal - Right Side
16. Valve Rocker Arm and Push Rod Removal
17. Cylinder Head Removal - Left Side
18. Cylinder Head Removal - Right Side
19. Valve Lifter Removal
20. Engine Oil Cooler Removal
21. Oil Filter Removal
22. Oil Pan Removal
23. Engine Front Cover Removal
24. Crankshaft Rear Oil Seal Housing Removal
25. Oil Pump, Screen and Crankshaft Oil Deflector Removal
26. Timing Chain and Sprocket Removal
27. Camshaft Removal
28. Piston, Connecting Rod, and Bearing Removal
29. Crankshaft and Bearing Removal
30. Engine Block Plug Removal
31. Engine Block Cleaning and Inspection
32. Cylinder Boring and Honing
33. Crankshaft and Bearing Cleaning and Inspection
34. Crankshaft Balancer Cleaning and Inspection
35. Engine Flywheel Cleaning and Inspection
36. Piston and Connecting Rod Disassemble
37. Piston, Connecting Rod, and Bearing Cleaning and Inspection
38. Piston and Connecting Rod Assemble
39. Camshaft Bearing Removal
40. Camshaft and Bearings Cleaning and Inspection
41. Camshaft Bearing Installation
42. Camshaft Timing Chain and Sprocket Cleaning and Inspection
43. Valve Rocker Arm and Push Rod Cleaning and Inspection
44. Valve Lifter and Guide Cleaning and Inspection
45. Cylinder Head Disassemble
46. Cylinder Head Cleaning and Inspection
47. Valve Guide Reaming, and Valve and Seat Grinding
48. Cylinder Head Assemble
49. Oil Pump Disassemble
50. Oil Pump Cleaning and Inspection
51. Oil Pump Assemble
52. Piston Oil Nozzle Cleaning and Inspection
53. Engine Front Cover Cleaning and Inspection
54. Crankshaft Rear Oil Seal Housing Cleaning and Inspection
55. Engine Block Valley Cover Cleaning and Inspection
56. Valve Rocker Arm Cover Cleaning and Inspection
57. Oil Pan Cleaning and Inspection
58. Engine Oil Cooler Disassemble
59. Engine Oil Cooler Cleaning and Inspection
60. Engine Oil Cooler Assemble
61. Oil Tank Disassemble
62. Oil Tank Cleaning and Inspection
63. Oil Tank Assemble
64. Intake Manifold Cleaning and Inspection
65. Exhaust Manifold Cleaning and Inspection
66. Engine Coolant Air Bleed Pipe and Hole Cover Cleaning and Inspection
67. Water Pump Cleaning and Inspection
68. Thread Repair
69. Service Prior to Assembly
70. Engine Block Plug Installation
71. Crankshaft and Bearing Installation
72. Piston, Connecting Rod, and Bearing Installation
73. Camshaft Installation
74. Timing Chain and Sprocket Installation
75. Oil Pump, Screen and Crankshaft Oil Deflector Installation
76. Crankshaft Rear Oil Seal Housing Installation
77. Crankshaft Rear Oil Seal Installation
78. Engine Front Cover Installation (without Camshaft Position Actuator)
79. Crankshaft Front Oil Seal Installation
80. Oil Pan Installation
81. Engine Oil Cooler Installation
82. Oil Filter Installation
83. Valve Lifter Installation
84. Cylinder Head Installation - Left Side
85. Cylinder Head Installation - Right Side
86. Valve Rocker Arm and Push Rod Installation
87. Valve Rocker Arm Cover Installation - Left Side
88. Valve Rocker Arm Cover Installation - Right Side
89. Engine Block Valley Cover Installation
90. Engine Coolant Air Bleed Pipe and Hole Cover Installation
91. Intake Manifold Installation
92. Fuel Rail and Injectors Installation
93. Throttle Body Installation
94. Water Pump Installation
95. Exhaust Manifold Installation - Left Side
96. Exhaust Manifold Installation - Right Side
97. Oil Level Indicator and Tube Installation
98. Clutch Pilot Bearing Installation
99. Engine Flywheel Installation
100. Crankshaft Balancer Installation
101. Engine Prelubing