Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Drive Belt Tensioner Removal
5. Engine Coolant Crossover Pipe Removal
6. Engine Mount Support and Strut Bracket Removal
7. Engine Mount Strut and Engine Lift Bracket Removal
8. Oil Level Indicator and Tube Removal
9. Oil Filter Adapter Removal
10. Exhaust Crossover Pipe Removal
11. Exhaust Manifold Removal - Left Side
12. Exhaust Manifold Removal - Right Side
13. Water Inlet and Engine Coolant Thermostat Removal
14. Valve Rocker Arm Cover Removal - Left Side
15. Valve Rocker Arm Cover Removal - Right Side
16. Upper Intake Manifold Removal
17. Lower Intake Manifold Removal
18. Valve Rocker Arm and Push Rod Removal
19. Valve Lifter Removal
20. Water Pump Removal
21. Cylinder Head Removal - Left Side
22. Cylinder Head Removal - Right Side
23. Oil Pan Removal
24. Oil Pump Removal
25. Camshaft Position Actuator Magnet Removal
26. Oil Pump Drive Removal
27. Crankshaft Front Oil Seal Removal
28. Engine Front Cover Removal
29. Timing Chain and Sprocket Removal
30. Camshaft Removal
31. Piston, Connecting Rod, and Bearing Removal
32. Crankshaft Rear Oil Seal Removal
33. Crankshaft and Bearing Removal
34. Piston Oil Nozzle Removal
35. Camshaft Bearing Removal
36. Engine Block Disassemble
37. Engine Block Heater Removal
38. Engine Block Cleaning and Inspection
39. Cylinder Boring and Honing
40. Engine Block Assemble
41. Engine Block Heater Installation
42. Piston Oil Nozzle Cleaning and Inspection
43. Crankshaft and Bearing Cleaning and Inspection
44. Crankshaft Balancer Cleaning and Inspection
45. Engine Flywheel Cleaning and Inspection
46. Piston, Connecting Rod, and Bearing Cleaning and Inspection
47. Camshaft and Bearings Cleaning and Inspection
48. Camshaft Timing Chain and Sprocket Cleaning and Inspection
49. Camshaft Position Actuator Magnet Cleaning and Inspection
50. Camshaft Position Actuator Cleaning and Inspection
51. Valve Lifter Cleaning and Inspection
52. Valve Rocker Arm and Push Rod Cleaning and Inspection
53. Cylinder Head Disassemble
54. Cylinder Head Cleaning and Inspection
55. Valve Guide Reaming, and Valve and Seat Grinding
56. Cylinder Head Assemble
57. Oil Pump Disassemble
58. Oil Pump Cleaning and Inspection
59. Oil Pump Assemble
60. Engine Front Cover Cleaning and Inspection
61. Valve Rocker Arm Cover Cleaning and Inspection
62. Positive Crankcase Ventilation (PCV) Valve Cleaning and Inspection
63. Oil Pan Cleaning and Inspection
64. Lower Intake Manifold Cleaning and Inspection
65. Coolant Crossover Pipe Cleaning and Inspection
66. Upper Intake Manifold Cleaning and Inspection
67. Exhaust Manifold Cleaning and Inspection
68. Water Pump Cleaning and Inspection
69. Thread Repair
70. Service Prior to Assembly
71. Camshaft Bearing Installation
72. Piston Oil Nozzle Installation
73. Crankshaft and Bearing Installation
74. Crankshaft Rear Oil Seal Installation
75. Piston, Connecting Rod, and Bearing Installation
76. Camshaft Installation
77. Timing Chain and Sprocket Installation
78. Engine Front Cover Installation
79. Crankshaft Front Oil Seal Installation
80. Oil Pump Drive Installation
81. Camshaft Position Actuator Magnet Installation
82. Oil Pump Installation
83. Oil Pan Installation
84. Cylinder Head Installation - Left Side
85. Cylinder Head Installation - Right Side
86. Water Pump Installation
87. Valve Lifter Installation
88. Valve Rocker Arm and Push Rod Installation
89. Lower Intake Manifold Installation
90. Upper Intake Manifold Installation
91. Valve Rocker Arm Cover Installation - Left Side
92. Valve Rocker Arm Cover Installation - Right Side
93. Water Inlet and Engine Coolant Thermostat Installation
94. Exhaust Manifold Installation - Left Side
95. Exhaust Manifold Installation - Right Side
96. Exhaust Crossover Pipe Installation
97. Oil Filter Adapter Installation
98. Oil Level Indicator and Tube Installation
99. Engine Mount Strut and Engine Lift Bracket Installation
100. Engine Mount Support and Strut Bracket Installation
101. Engine Coolant Crossover Pipe Installation
102. Drive Belt Tensioner Installation
103. Engine Flywheel Installation
104. Crankshaft Balancer Installation
105. Engine Prelubing