Cylinder Block Assembly: Specifications
CYLINDER HEAD SURFACE VARIATIONSurface finish
Maximum 2.8 RA
Surface flatness
Block Deck 0.08 mm Per 152 mm (0.003 in) Per 6 in
Exhaust Manifold Deck 0.1 mm (0.004 in)
Intake Manifold Deck 0.1 mm (0.004 in)
CYLINDER BLOCK
Cylinder Head Deck Surface Flatness 0.05 mm per 150 mm (0.0019 in) per 5.905 in
CYLINDER BORE DIAMETER
Cylinder Bore Diameter 99.000-99.018 mm (3.897-3.898 in)
CYLINDER TAPER
Cylinder Bore Taper
Production 0.026 mm (0.0010 in)
Service 0.030 mm (0.0011 in)
CYLINDER OUT OF ROUND
Cylinder Bore Out Of Round Diameter
Production 0.026 mm (0.0010 in)
Service 0.030 mm (0.0011 in)
PISTON CLEARANCE
Piston to Bore Clearance
Production (-0.008 to +0.048 mm) (-0.0003 to +0.0018 in)
Service Limit - Maximum 0.080 mm (0.003 in)
PISTON RING END GAP
First Compression Ring 0.15-0.30 mm (0.006-0.011 in)
Second Compression Ring 0.25-0.45 mm (0.009-0.017 in)
Oil Control Ring 0.15-0.65 mm (0.006-0.025 in)
PISTON RING TO GROOVE CLEARANCE
First Compression Ring 0.03-0.065 mm (0.001-0.002 in)
Second Compression Ring 0.02-0.055 mm (0.0007-0.002 in)
Oil Control Ring 0.01 mm (0.004 in)
PISTON RING THICKNESS
First Compression Ring 1.175-1.190 mm (0.046-0.047 in)
Second Compression Ring 1.475-1.490 mm (0.058 in)
Oil Control Ring 2.50 mm (0.098 in)
PISTON DIAMETER
Piston Diameter
Production 98.970-99.008 mm (3.896-3.897 in)
Service limit 98.950 mm (3.895 in)
CONNECTING ROD BEARING CLEARANCE
Bearing Clearance 0.018-0.062 mm (0.0007-0.0024 in)
Connecting Rod Bore Diameter 60.322-60.338 mm (2.375-2.376 in)
Connecting Rod Bore Out-of-Round 0.006 mm (0.00023 in)
Connecting Rod Length - Center to Center 150 mm (5.9 in)
Connecting Rod Side Clearance 0.200-0.241 mm (0.008-0.009 in)
Connecting Rod Journal Diameter 57.122-57.138 mm (2.248-2.249 in)
Connecting Rod Journal Out-of-Round 0.005 mm (0.0002 in)
Connecting Rod Journal Taper 0.005 mm (0.0002 in)
Connecting Rod Journal Width 21.92-22.08 mm (0.863-0.869 in)
CRANKSHAFT JOURNAL DIAMETER & LIMIT
Crankshaft Main Journal Out-of-Round 0.005 mm (0.0002 in)
Crankshaft Main Journal Taper 0.005 mm (0.0002 in)
CRANKSHAFT MAIN BEARING CLEARANCE
Crankshaft Main Bearing Clearance - Except # 3 0.019-0.064 mm (0.0008-0.0025 in)
Crankshaft Main Bearing Clearance - #3 Thrust Bearing 0.032-0.077 mm (0.0012-0.0030 in)
Crankshaft Main Bearing Bore diameter 72.1535-72.0695 mm (2.840-2.841 in)
Crankshaft Main Bearing Bore Out-of-Round 0.008 mm (0.00031 in)
MAIN BEARING CAP
Bearing Cap Bolts
First Pass 50 Nm (37 lb ft)
Final Pass 77 degrees
CRANKSHAFT PULLEY
Crankshaft balancer bolt
first pass 125 Nm (92 lb ft)
final pass 130 degrees