Cylinder Block Assembly: Specifications
CYLINDER BORE DIAMETERCylinder Bore Diameter 93.992-94.008 mm (3.7005-3.7011 in)
CYLINDER OUT OF ROUND
Cylinder Bore Out-of-Round - Production Max. 0.013 mm (0.0005 in)
CRANKSHAFT JOURNAL DIAMETER AND LIMITS
Crankshaft Main Journal Diameter 67.992-68.008 mm (2.6768-2.6775 in)
Crankshaft Main Journal Out-of-Round 0.005 mm (0.0002 in)
Crankshaft Main Journal Taper 0.005 mm (0.0002 in)
Crankshaft Main Journal Thrust Wall
Runout 0.000-0.040 mm (0.0000-0.0016 in)
Square 0.000-0.010 mm (0.0000-0.0004 in)
Crankshaft Main Journal Width, #2, 4
Production 24.000 mm (0.9449 in)
Service 23.900-24.100 mm (0.9409-0.9488 in)
Crankshaft Main Journal Width, #3
Production 24.400 mm (0.9606 in)
Service 24.360-24.440 mm (0.9591-0.9622 in)
Crankshaft Rear Flange Runout 0.025 mm (0.0010 in)
Crankshaft Reluctor Ring Runout - Maximum 1.500 mm (0.0591 in)
Crankshaft Runout 0.030 mm (0.0012 in)
Crankshaft Thrust Bearing Clearance 0.076-0.305 mm (0.0030-0.0120 in)
Crankshaft Thrust Surface - Height Diameter 95.000 mm (3.7401 in)
Crankshaft Thrust Surface Runout 0.040 mm (0.0016 in)
Crankshaft End Play 0.100-0.330 mm (0.0039-0.0130 in)
MAIN BEARING
Crankshaft Main Bearing Clearance 0.010-0.060 mm (0.0004-0.0024 in)
Crankshaft Main Bearing Bore Diameter 72.867-72.881 mm (2.8688-2.8693 in)
Crankshaft Pilot Bearing Bore Diameter 20.965-20.995 mm (0.8254-0.8266 in)
CRANKSHAFT MAIN BEARING BOLT
Inner
First Pass 20 Nm (15 lb ft)
Final Pass 80 degrees
Outer
First Pass 15 Nm (10 lb ft)
Final Pass 110 Degrees
Side
First Pass 30 Nm (22 lb ft)
Final Pass 60 Degrees
CONNECTING ROD
Connecting Rod Side Clearance 0.095-0.355 mm (0.0374-0.0140 in)
Connecting Rod Journal Diameter 55.992-56.008 mm (2.2044-2.2050 in)
Connecting Rod Journal Out-of-Round 0.005 mm (0.0002 in)
Connecting Rod Journal Taper 0.005 mm (0.0002 in)
Connecting Rod Bore Diameter
Bearing End 59.620-59.636 mm (2.3472-2.3479 in)
Pin End 24.007-24.021 mm (0.9452-0.9457 in)
Connecting Rod Journal Width
Production 22.000 mm (0.8661 in)
Service 21.920-22.080 mm (0.8630-0.8693 in)
Connecting Rod Length - Center to Center 150.400 mm (5.9212 in)
Connecting Rod Width - Bearing End
Production 21.775 mm (0.8573 in)
Service 21.725-21.825 mm (0.8553-0.8593 in)
Connecting Rod Width - Pin End
Production 21.775 mm (0.8573 in)
Service 21.725-21.825 mm (0.8553-0.8593 in)
CONNECTING ROD BEARING CLEARANCE
Connecting Rod Bearing Clearance 0.010-0.070 mm (0.0004-0.0028 in)
PISTON DIMENSIONS AND CLEARANCES
Piston Diameter 93.956-93.974 mm (3.6990-3.6998 in)
Piston to Bore Clearance 0.026-0.052 mm (0.0010-0.0021 in)
PISTON RINGS
Piston Ring End Gap
First Compression Ring 0.150-0.300 mm (0.0059-0.0118 in)
Second Compression Ring 0.280-0.480 mm (0.0110-0.0189 in)
Oil Control Ring 0.150-0.600 mm (0.0059-0.0236 in)
Piston Ring to Groove Clearance
First Compression Ring 0.030-0.065 mm (0.0012-0.0026 in)
Second Compression Ring 0.015-0.060 mm (0.0006-0.0024 in)
Oil Control Ring 0.030-0.170 mm (0.0012-0.0067 in)
CRANKSHAFT PULLEY
Crankshaft Balancer Bolt
First Pass 100 Nm (74 lb ft)
Final Pass 150 Degrees