Windshield Replacement
Windshield Replacement
Special Tools
* BO-24402-A - Glass Sealant Remover (Cold Knife).
* BO-39032 - Stationary Glass Removal Tool, or equivalent in order to remove the window.
* Use a urethane adhesive systems which meet GM Specification GM 3651G
For equivalent regional tools, refer to Special Tools (Tools and Equipment).
Removal Procedure
Note: Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
1. Open the hood.
2. Remove the windshield wiper arms. Refer to Windshield Wiper Arm Replacement (Service and Repair).
3. Remove the air inlet grille. Refer to Air Inlet Grille Panel Replacement (Service and Repair).
4. Remove the inside rearview mirror. Refer to Inside Rearview Mirror Replacement (Inside Rearview Mirror Replacement).
5. Remove the remote control door receiver antenna. Refer to Remote Control Door Lock Receiver Replacement (Service and Repair).
Warning
If broken glass falls into the defroster outlets, it can be blown into the passenger compartment and cause personal injury.
6. Cover to protect the following parts from broken glass:
* The upper dash pad
* The defroster outlets and A/C outlets
* The seats and carpeting
7. Remove the lower windshield supports from the cowl panel, if equipped.
Warning
When working with any type of glass or sheet metal with exposed or rough edges, wear approved safety glasses and gloves in order to reduce the chance of personal injury.
8. Using the appropriate tool, carefully cut around the lace (1), start in the center working from side to side of the window to access the urethane adhesive bead, if equipped.
Note: Keep the cutting edge of the tool against the window.
9. This will allow the urethane adhesive to be separated from the windshield.
* Leave a base of urethane on the pinchweld flange.
* The only suitable lubrication is clear water.
* BO-24402-A - Glass Sealant Remover (Cold Knife).
* BO-39032 - Stationary Glass Removal Tool, or equivalent in order to remove the window.
10. Remove the windshield (1) from the vehicle with the aid of an assistant (2).
Installation Procedure
1. Install a stationary window into the opening. Refer to Adhesive Installation of Windshields (Adhesive Installation of Windshields).
2. Install the remote control door receiver antenna. Refer to Remote Control Door Lock Receiver Replacement (Service and Repair).
3. Install the inside rearview mirror. Refer to Inside Rearview Mirror Replacement (Inside Rearview Mirror Replacement).
4. Install the air inlet grille. Refer to Air Inlet Grille Panel Replacement (Service and Repair).
5. Install the windshield wiper arms. Refer to Windshield Wiper Arm Replacement (Service and Repair).
6. Close the hood.
7. Remove the double layer of masking tape from around the perimeter of the painted surfaces and the interior trim.