9. Shift Shaft and Fork Assemblies Assemble
Shift Shaft and Fork Assemblies Assemble
Special Tools
* J 36850 Transjel Lubricant
* J 39437 Bushing Installer
1st/2nd, 3rd/4th Shift Rail Assembly
1. Install the selector pin (2) on the shift shaft (1).
2. Align the roll pin hole on the selector pin with the roll pin hole on the shift shaft.
3. Install the roll pin (3) through the selector pin (2) and the shift shaft (1).
Important: The interlocking plate fits loosely on the shift shaft and selector pin assembly. Use the J 36850 lubricant to hold the interlocking plate in place.
4. Install the interlocking plate (2) on the selector pin (1).
5. Install the 3rd/4th shift fork (2) on the shift shaft (1).
6. Align the notch on the shift link (2) with the selector roll pin (1).
7. Install the 1st/2nd shift fork (1) on the shift shaft (2).
8. Install the 1st/2nd shift shaft link (1) on top of the 3rd/4th shift shaft link (3) on the interlocking plate and the selector roll pin assembly (2).
5th/6th, Reverse Shift Rail Assembly
1. Install the 5th/6th shift shaft lever bushings (1) and (3) in the 5th/6th shift lever (2) using the J 39437 (4) and a hammer.
2. Install the retainer ring (2) on the 5th/6th shift lever (1).
3. Install the 5th/6th shift lever (2) on the shift shaft (1).
4. Install the reverse shift lever (2) on the shift shaft (1).
5. Install the reverse lever roll pin (3).
6. Install the reverse collar (2).
7. Install the reverse collar roll pin (1).