Cylinder Block Assembly: Specifications
BlockCylinder Head Deck Surface Flatness 0.05 mm per 152 mm (0.0019 in per 6 in)
Cylinder Bore Diameter 99.000-99.018 mm (3.897-3.898 in)
Cylinder Bore Taper - Production 0.020 mm (0.0008 in)
Cylinder Bore Taper - Service 0.025 mm (0.001 in)
Cylinder Bore Out-of-Round - Diameter - Production 0.020 mm (0.0008 in)
Cylinder Bore Out-of-Round - Diameter - Service 0.025 mm (0.001 in)
Connecting Rod
Connecting Rod Bearing Clearance 0.018-0.062 mm (0.0007-0.017 in)
Connecting Rod Bore Diameter 60.322-60.338 mm (2.375-2.376 in)
Connecting Rod Bore Out-of-Round 0.006 mm (0.00023 in)
Connecting Rod Length - Center to Center 150 mm (5.9 in)
Connecting Rod Side Clearance 0.200-0.241 mm (0.008-0.009 in)
Crankshaft
Connecting Rod Journal Diameter 57.122-57.138 mm (2.2489-2.2495 in)
Connecting Rod Journal Out-of-Round 0.005 mm (0.0002 in)
Connecting Rod Journal Taper 0.005 mm (0.0002 in)
Connecting Rod Journal Width 21.92-22.08 mm (0.863-0.869 in)
Crankshaft End Play 0.060-0.210 mm (0.0024-0.0083 in)
Crankshaft Main Bearing Journal Width 23.9-24.1 mm (0.941-0.949 in)
Crankshaft Main Bearing Clearance - Except #3 0.019-0.064 mm (0.0008-0.0025 in)
Crankshaft Main Bearing Clearance - #3 Thrust Bearing 0.032-0.077 mm (0.0012-0.0030 in)
Crankshaft Main Journal Diameter 67.240-67.256 mm (2.6473-2.6479 in)
Crankshaft Main Journal Out-of-Round 0.005 mm (0.0002 in)
Crankshaft Main Journal Taper 0.005 mm (0.0002 in)
Crankshaft Rear Flange Runout 0.04 mm (0.0016 in)
Piston Ring End Gap
First Compression Ring 0.18-0.39 mm (0.007-0.015 in)
Second Compression Ring 0.48-0.74 mm (0.019-0.029 in)
Oil Control Ring 0.25-0.74 mm (0.010-0.029 in)
Piston Ring to Groove Clearance
First Compression Ring 0.03-0.076 mm (0.001-0.003 in)
Second Compression Ring 0.04-0.078 mm (0.002-0.003 in)
Oil Control Ring 0.09 mm (0.004 in)
Piston
Piston Diameter - production 98.970-99.008 mm (3.896-3.897 in)
Piston Diameter - service limit 98.950 mm (3.895 in)
Piston Pin Bore Diameter 24.008-24.013 mm (0.9452-0.9454 in)
Piston Ring Groove Width 1.23-1.255 mm (0.048-0.049 in)
Piston to Bore Clearance - production -0.029 to 0.029 mm (-0.0011 to 0.011 in)
Piston to Bore Clearance - service limit - Maximum 0.080 mm (0.003 in)
Main Bearing Caps 50 Nm (37 lb ft) plus 77 degrees
Harmonic Balancer
Used bolt 125 Nm (92 lb ft)
Remove the used bolt
NEW bolt
First pass 125 Nm (92 lb ft)
Final pass 130 degrees