Brake Pedal Assy: Service and Repair

Brake Pedal Assembly Replacement

Removal Procedure

1. Remove the knee bolster. Refer to Driver Knee Bolster Panel Replacement (Service and Repair).
2. Remove the left side instrument panel insulator panel. Refer to Instrument Panel Insulator Replacement - Left Side (Instrument Panel Insulator Replacement - Left Side).
3. Disconnect the electrical connector from the brake apply sensor.
4. Remove the steering column assembly from the vehicle. Refer to Steering Column Replacement (Steering Column Replacement).




5. Disconnect the brake pedal pushrod retaining clip (1) the wave washers (2) and the brake booster pushrod (3) from the brake pedal pin (4).




6. Remove the 2 brake pedal assembly to cowl mounting nuts.




7. Remove the 3 brake pedal assembly to instrument panel (I/P) carrier bolts.
8. Remove the brake pedal assembly from the vehicle.

Installation Procedure




1. Install the brake pedal assembly to the vehicle.

Caution: Refer to Fastener Caution (Fastener Caution).

2. Install the 3 brake pedal assembly to I/P carrier bolts and tighten to 25 Nm (18 lb ft).




3. Install the 2 brake pedal assembly to cowl mounting nuts and tighten to 15 Nm (11 lb ft).




4. Connect the brake pedal pushrod retaining clip (1) the wave washers (2) and the brake booster pushrod (3) to the brake pedal pin (4).
5. Install the steering column assembly to the vehicle. Refer to Steering Column Replacement (Steering Column Replacement).
6. Connect the electrical connector to the brake apply sensor.
7. Install the left side instrument panel insulator panel. Refer to Instrument Panel Insulator Replacement - Left Side (Instrument Panel Insulator Replacement - Left Side).
8. Install the knee bolster. Refer to Driver Knee Bolster Panel Replacement (Service and Repair).
9. Calibrate the brake pedal position sensor. Refer to Brake Pedal Position Sensor Calibration ().