Steering Shaft: Service and Repair

Intermediate Steering Shaft Replacement

Special Tools

J-42640 - Steering Column Anti-rotation Pin

Removal Procedure

Note: The steering column tilt lever MUST be in the LOCK position in order ensure the tilt lever bracket remains rigid.

1. Ensure the steering column tilt lever is in the LOCK position.





Caution: With wheels of the vehicle facing straight ahead, secure the steering wheel utilizing steering column anti-rotation pin, steering column lock, or a strap to prevent rotation. Locking of the steering column will prevent damage and a possible malfunction of the SIR system. The steering wheel must be secured in position before disconnecting the following components:

* The steering column
* The intermediate shaft(s)
* The steering gear

After disconnecting these components, do not rotate the steering wheel or move the front tires and wheels. Failure to follow this procedure may cause the SIR coil assembly to become UN-centered and cause possible damage to the SIR coil. If you think the SIR coil has became UN-centered, refer to your specific SIR coil's centering procedure to re-center SIR Coil.

2. With the front wheels in the straight ahead position, use the J-42640 - pin in order to lock the steering column.
3. Remove the left front tire and wheel assembly. Refer to Tire and Wheel Removal and Installation (Service and Repair).




4. Remove the intermediate steering shaft lower bolt at the steering gear.
Discard the bolt.
5. Disconnect the intermediate steering shaft from the steering gear.
6. Remove the left side instrument panel insulator. Refer to Instrument Panel Insulator Replacement - Left Side (Instrument Panel Insulator Replacement - Left Side).




7. Remove the intermediate steering shaft bolt at the steering column.
Discard the bolt.
8. Disconnect the intermediate steering shaft from the steering column.




9. Squeeze the 4 lock tabs on the intermediate steering shaft seal and pull the seal towards the inside of the vehicle in order to unseat the seal from the instrument panel compartment pass-through.
10. Remove the intermediate steering shaft from inside the vehicle.

Installation Procedure




1. Position the intermediate steering shaft under the instrument panel.

Note: Do NOT twist or squeeze the seal during installation.

2. Push the intermediate steering shaft seal forward from the inside of the vehicle until all four lock tabs are fully seated.
3. Ensure the seal is properly seated. In the engine compartment, inspect the 4 lock tabs for any damage. If the intermediate steering shaft seal lock tabs are damaged, replace the seal.
4. Connect the intermediate steering shaft to the steering column.





Caution: Refer to Fastener Caution (Fastener Caution).

5. Install the NEW GREY intermediate steering shaft bolt.

* For electronic power steering, tighten the bolt to 49 Nm (36 lb ft).
* For hydraulic power steering, tighten the bolt to 62 Nm (46 lb ft).

6. Install the left side instrument panel insulator. Refer to Instrument Panel Insulator Replacement - Left Side (Instrument Panel Insulator Replacement - Left Side).
7. Connect the intermediate steering shaft to the steering gear.




8. Install the NEW BLACK intermediate steering shaft lower bolt and tighten to 49 Nm (36 lb ft).
9. Install the left front tire and wheel assembly. Refer to Tire and Wheel Removal and Installation (Service and Repair).
10. Remove the J-42640 - pin from the steering column.