Operation CHARM: Car repair manuals for everyone.

126. Intake Manifold Installation




Intake Manifold Installation




1. Install the NEW lower intake manifold gasket.




2. Install the intake manifold assembly.





Caution: Refer to Fastener Caution (Fastener Caution).

3. Loosely install the short intake manifold bolts.





Note: Tighten the intake manifold bolts in an X pattern starting with the inside bolts and moving outward.

4. Loosely install the long intake manifold bolts and tighten all of the intake manifold bolts to 25 Nm (18 lb ft).




5. Install the evaporative emissions (EVAP) solenoid.




6. Install the EVAP solenoid bolt and tighten to 10 Nm (89 lb in).




7. Install and connect the intake manifold-to-solenoid EVAP hose to the intake manifold and to the EVAP solenoid.




8. Install and connect the dirty air positive crankcase ventilation (PCV) hose to the intake manifold and to the right camshaft cover fitting.




9. Install the engine coolant air bleed pipe.




10. Install the engine coolant air bleed pipe bracket bolts to the upper intake manifold and tighten to 10 Nm (89 lb in)..




11. Install and connect the fresh air PCV hose to the left camshaft cover fitting.