Operation CHARM: Car repair manuals for everyone.

Part 1




Horns Inoperative

Proposal Template

1. Ignition OFF, disconnect the harness connector at the [CC] [XX component].
2. Ignition OFF and all vehicle systems OFF. It may take up to 2 minutes for all vehicle systems to power down.
3. Test for less than 10 ohm between the low reference circuit terminal [X] and ground.

If 10 ohm or greater

1. Ignition OFF, disconnect the harness connector at the [CC] [XX] control module.
2. Test for less than 2 ohm in the low reference circuit end to end.

If 2 ohm or greater, repair the open/high resistance in the circuit.
If less than 2 ohm, replace the [CC] [XX] control module.

If less than 10 ohm

4. Test for 4.8-5.2 V between the 5 V reference circuit terminal [X] and ground.

If less than 4.8 V

1. Ignition OFF, disconnect the harness connector at the [CC] [XX] control module.
2. Test for infinite resistance between the 5 V reference circuit and ground.

If less than infinite resistance, repair the short to ground on the circuit.

If infinite resistance

3. Test for less than 5 ohm in the 5 V reference circuit end to end.

If 5 ohm or greater, repair the open/high resistance in the circuit.
If less than 5 ohm, replace the [CC] [XX] control module.

If greater than 5.2 V

1. Ignition OFF, disconnect the harness connector at the [CC] [XX] control module, ignition ON.
2. Test for less than 1 V between the 5 V reference circuit and ground.

If 1 V or greater, repair the short to voltage on the circuit.
If less than 1 V, replace the [CC] [XX] control module.

If within 4.8-5.2 V

5. Verify the scan tool [XX component] parameter is greater than 4.8 V.

If 4.8 V or less

1. Ignition OFF, disconnect the harness connector at the [CC] [XX] control module.
2. Test for infinite resistance between the signal circuit terminal [X] and ground.

If less than infinite resistance, repair the short to ground on the circuit.
If infinite resistance, replace the [CC] [XX] control module.

If greater than 4.8 V

6. Install a 3 A fused jumper wire between the signal circuit terminal [X] and the low reference circuit terminal A.
7. Verify the scan tool [XX component] parameter is less than 1 V.

If 1 V or greater

1. Ignition OFF, disconnect the ECU harness connector, ignition ON.
2. Test for less than 1 V between the signal circuit terminal [X] and ground.

If 1 V or greater, repair the short to voltage on the circuit.

If less than 1 V

3. Test for less than 2 ohm in the signal circuit end to end.

If 2 ohm or greater, repair the open/high resistance in the circuit.
If less than 2 ohm, replace the [XX] control module.

If less than 1 V

8. Test or replace the [CC] [XX component].

Circuit Function Testing
Ground Circuits

Test Example - Using a DMM
1. Ignition OFF and all vehicle systems OFF. It may take up to 2 minutes for all vehicle systems to power down.
2. Test for less than 10 ohm between the ground circuit terminal [X] and ground.

If 10 ohm or greater

1. Ignition OFF
2. Test for less than 2 ohm in the ground circuit end to end.

If 2 ohm or greater, repair the open/high resistance in the circuit.
If less than 2 ohm, repair the open/high resistance in the ground connection.

If less than 10 ohm

Test Example - Using a Test Lamp

Note: This test is only used when a valid continuity reading cannot be achieved.

1. Verify a test lamp illuminates between the ground circuit terminal [X] and B+.

If the test lamp does not illuminate

1. Ignition OFF
2. Test for less than 2 ohm in the ground circuit end to end.

If 2 ohm or greater, repair the open/high resistance in the circuit.
If less than 2 ohm, repair the open/high resistance in the ground connection.

If the test lamp illuminates

2. Next diagnostic step.

Low Reference Circuits

Test Example - Using a DMM
1. Ignition OFF and all vehicle systems OFF. It may take up to 2 minutes for all vehicle systems to power down.
2. Test for less than 10 ohm between the low reference circuit terminal [X] and ground.

If 10 ohm or greater

1. Ignition OFF, disconnect the harness connector at the [CC] [XX] control module.
2. Test for less than 2 ohm in the low reference circuit end to end.

If 2 ohm or greater, repair the open/high resistance in the circuit.
If less than 2 ohm, replace the [CC] [XX] control module.

If less than 10 ohm

The following are optional test statements that can be used when a condition can be specified that guaranties a fast test result.

Ignition OFF, key out of the ignition, all vehicle systems OFF, this may take up to 2 minutes.

or

Ignition OFF, scan tool disconnected, all vehicle systems OFF, this may take up to 2 minutes.

or

1. Ignition OFF, [XX] fuse removed, all vehicle systems OFF, this may take up to 2 minutes.
2. Test for less than 10 ohm between the low reference circuit terminal [X] and ground.

Test Example - Using a Test Lamp

Note: This test is only used when a valid continuity reading cannot be achieved.

1. Verify that a test lamp illuminates between the low reference circuit terminal [X] and B+.

If the test lamp does not illuminate

1. Ignition OFF, disconnect the harness connector at the [CC] [XX] control module.
2. Test for less than 2 ohm in the low reference circuit end to end.

If 2 ohm or greater, repair the open/high resistance in the circuit.
If less than 2 ohm, replace the [CC] [XX] control module.

If the test lamp illuminates

2. Next diagnostic step.

B+ Circuits [Battery Positive Voltage]

Test Example - Single Circuit Test
1. Verify that a test lamp illuminates between the B+ circuit terminal [X] and ground.

If the test lamp does not illuminate and the circuit fuse is good

1. Ignition OFF
2. Test for less than 2 ohm in the B+ circuit end to end.

If 2 ohm or greater, repair the open/high resistance in the circuit.

If the test lamp does not illuminate and the circuit fuse is open

1. Ignition OFF
2. Test for infinite resistance between the B+ circuit and ground.

If less than infinite resistance, repair the short to ground on the circuit.
If infinite resistance, replace the [CC] [component/control module].

If the test lamp illuminates

2. Next diagnostic step.

Test Example - Circuits Downstream Of a Component Or Module That Needs To Be Tested Also
1. Verify that a test lamp illuminates between the B+ circuit terminal [X] and ground.

If the test lamp does not illuminate and the circuit fuse is good

1. Ignition OFF
2. Test for less than 2 ohm in the B+ circuit end to end.

If 2 ohm or greater, repair the open/high resistance in the circuit.

If the test lamp does not illuminate and the circuit fuse is open

1. Test for infinite resistance between the B+ circuit and ground.

If less than infinite resistance, repair the short to ground on the circuit.

If infinite resistance

Note: The vehicle may not be equipped with each circuit and components as listed below.

2. Test for infinite resistance between each circuit listed below and ground.

* Control circuit terminal 1 X1 - release/cinch motor
* Control circuit terminal 2 X1 - release/cinch motor
* Control circuit terminal 2 X1 - release/cinch motor
* Control circuit terminal 2 X3 - Liftgate motor

If less than infinite resistance, repair the short to ground on the circuit.
If infinite resistance, replace the component listed below that causes the circuit fuse to open.

* [CC] [component/control module]
* [CC] [component/control module]
* [CC] [component/control module]

If the test lamp illuminates

2. Next diagnostic step.

Ignition Circuit

Test Example - Single Circuit Test
1. Ignition ON.
2. Verify that a test lamp illuminates between the ignition circuit terminal [X] and ground.

If the test lamp does not illuminate and the circuit fuse is good

1. Ignition OFF.
2. Test for less than 2 ohm in the ignition circuit end to end.

If 2 ohm or greater, repair the open/high resistance in the circuit.

If the test lamp does not illuminate and the circuit fuse is open

1. Ignition OFF.
2. Test for infinite resistance between the ignition circuit and ground.

If less than infinite resistance, repair the short to ground on the circuit.
If infinite resistance, replace the [CC] [component/control module].

If the test lamp illuminates

Test Example - Circuits Downstream Of a Component Or Control Module That Needs To Be Tested Also
1. Ignition ON.
2. Verify that a test lamp illuminates between the ignition circuit terminal [X] and ground.

If the test lamp does not illuminate and the circuit fuse is good

1. Ignition OFF.
2. Test for less than 2 ohm in the ignition circuit end to end.

If 2 ohm or greater, repair the open/high resistance in the circuit.

If the test lamp does not illuminate and the circuit fuse is open

1. Ignition OFF.
2. Test for infinite resistance between the ignition circuit and ground.

If less than infinite resistance, repair the short to ground on the circuit.

If infinite resistance

Note: The vehicle may not be equipped with each circuit and components as listed below.

3. Test for infinite resistance between each of the circuits listed below and ground.

* Control circuit terminal 1 X1 - release/cinch motor
* Control circuit terminal 2 X1 - release/cinch motor
* Control circuit terminal 2 X3 - liftgate motor
* Control circuit terminal 2 X3 - liftgate motor

If less than infinite resistance, repair the short to ground on the circuit.
If infinite resistance, replace the component listed below that causes the circuit fuse to open.

* [CC] [component/control module]
* [CC] [component/control module]
* [CC] [component/control module]

If the test lamp illuminates

AC

Inverter Modules
1. Ignition ON.
2. Test for 110-120 V AC between the 115 V AC circuit terminal [X] and the Neutral AC circuit terminal [X].

If not within 110-120 V AC

1. Ignition OFF, disconnect the harness connector at the [CC] [inverter/generator].
2. Test for infinite resistance between each AC circuit and ground.

If less than infinite resistance, repair the short to ground on the circuit.

If infinite resistance

3. Test for less than 2 ohm in each AC circuit end to end.

If 2 ohm or greater, repair the open/high resistance in the circuit.
If less than 2 ohm, replace the [CC] [inverter/generator].

If within 110-120 V AC

Voltage Reference Circuit
1. Ignition ON.
2. Test for 4.8-5.2 V between the 5 V reference circuit terminal [X] and ground.

If less than 4.8 V

1. Ignition OFF, disconnect the harness connector at the [CC] [XX] control module.
2. Test for infinite resistance between the 5 V reference circuit and ground.

If less than infinite resistance, repair the short to ground on the circuit.

If infinite resistance

3. Test for less than 2 ohm in the 5 V reference circuit end to end.

If 2 ohm or greater, repair the open/high resistance in the circuit.
If less than 2 ohm, replace the [CC] [control module].

If greater than for 5.2 V

1. Ignition OFF, disconnect the harness connector at the [CC] [XX] control module, ignition ON.
2. Test for less than 1 V between the 5 V reference circuit and ground.

If 1 V or greater, repair the short to voltage on the circuit.
If less than 1 V, replace the [CC] [control module].

If within 4.8-5.2 V

Signal (Input) Circuits

Test Example - Sensor Signal Circuit Pulled Low In The Control Module
1. Ignition ON.
2. Verify the scan tool [XX] parameter is less than [XX minimum value].

If XX or greater

1. Ignition OFF, disconnect the harness connector at the [CC] [XX] control module, ignition ON.
2. Test for less than 1 V between the signal circuit terminal [Y] and ground.

If 1 V or greater, repair the short to voltage on the circuit.
If less than 1 V, replace the [XX] control module.

If less than [XX]

3. Install a 3 A fused jumper wire between the signal circuit terminal [Y] and the 5 V reference circuit terminal [X].
4. Verify the scan tool [XX] parameter is greater than [XX maximum value].

If [XX] or less

1. Ignition OFF, disconnect the harness connector at the [CC] [XX] control module.
2. Test for infinite resistance between the signal circuit terminal [Y] and ground.

If less than infinite resistance, repair the short to ground on the circuit.

If infinite resistance

3. Test for less than 2 ohm in the signal circuit end to end.

If 2 ohm or greater, repair the open/high resistance in the circuit.
If less than 2 ohm, replace the [CC] [control module].

If greater than [XX]

Test Example - Sensor Signal Circuit Pulled High In The Control Module
1. Ignition ON.
2. Verify the scan tool [XX] parameter is greater than [XX maximum value].

If XX or less

1. Ignition OFF, disconnect the harness connector at the [CC] [XX] control module.
2. Test for infinite resistance between the signal circuit terminal [Y] and ground.

If less than infinite resistance, repair the short to ground on the circuit.
If infinite resistance, replace the [CC] [XX] control module.

If greater than [XX]

3. Install a 3 A fused jumper wire between the signal circuit terminal [Y] and the 5 V reference circuit terminal [X].
4. Verify the scan tool [XX] parameter is less than [XX minimum value].

If [XX] or greater

1. Ignition OFF, disconnect the harness connector at the [CC] [XX] control module, ignition ON.
2. Test for less than 1 V between the signal circuit terminal [Y] and ground.

If 1 V or greater, repair the short to voltage on the circuit.

If less than 1 V

3. Ignition OFF