Folding Top Number 4 Bow Replacement
Folding Top Number 4 Bow Replacement
Removal Procedure
1. Prior to the removal of the folding top, mark the left side (Driver Side) well using masking tape to avoid confusion from left to right when on a working surface.
2. Remove the folding top frame assembly from the vehicle. Refer to Folding Top Frame Replacement Procedures.
3. The folding top assembly must be top face down and in the open position to allow access to the number 4 bow.
4. It is only necessary to loosen the headliner. Only do those steps in the headliner replacement procedure that will gain access to the part. Refer to Headlining Trim Panel Replacement (Coupe) Headlining Trim Panel Replacement (Coupe).
1. When replacing the number 4 bow it will be necessary to lower both side of the headliner completely.
2. Mark all the locations of the side straps prior to the removal.
3. Roll the number 5 bow backward enough to access the rivets on the number 4 bow.
Note: When removing the bow, its IMPORTANT to mark the directions of the material in each bow, (forward or rearward).
5. Mark the left side (Driver Side) end of the bow this will assist in the reinstalling.
Loosen the folding top cover as necessary to allow access to bow to slide out of the side of the top assembly. Refer to Folding Top Cover Replacement Folding Top Cover Replacement.
6. Place a protective cover between the folding top cover and bow to protect the folding top cover from metal shavings while drilling.
Warning
Use the proper eye protection when drilling to prevent metal chips from causing physical injury.
Note: The replacement rivets MUST be steel/stainless steel to prevent corrosion. Always check scale, to size the drill. Do Not over size hole.
7. Use a drill (1), remove two rivet heads (2) from each end of the number 4 bow, to this dimension 4.79 mm (3/16 in) (10.9 mm (.4.25 in).
8. Remove the number 4 bow (1) from the left side (Driver Side).
9. Remove the rivets from the bow as follows:
1. Use a vise or equivalent to secure the bow for drilling.
2. Measure in from the end of the bow 6 inches on the underside of the bow, drill a (10 mm (.39 in) hole this will allow the remaining parts of the rivet to be removed.
3. Use a suitable tool, knock out the remaining lower part of the rivet in to the bow.
4. Tip the bow to one end and shake the bow until the remaining rivet is removed from the bow.
5. Cover the (10 mm (.39 in) hole with tape before installing the bow to the frame.
Installation Procedure
Note: The end of the retaining channels of the bow are chamfered to assist when install the folding top cover or headliner.
1. Install the number 4 bow (1) to the right side (Passenger Side) Not the left side (Driver Side).
2. Reattach the folding top cover and headliner trim as follows:
1. Install the number 4 bow through the right side (Passenger Side) of the frame only.
2. Start the folding top cover retaining bead and the headliner retaining bead about one inch into the beveled edges of the bow track.
3. Working the folding top cover and headliner material down the bow until fully seated in both tracks.
Note: The replacement rivets MUST be steel/stainless steel to prevent corrosion. Always check scale, to size the drill. Do Not over size hole.
3. Use a suitable tool install the two rivets (1) to both ends of the number 4 bow, to this dimension 4.79 mm (3/16 in) (10.9 mm (0.4.2 in).
4. Install the folding top cover attachments as necessary.
5. Reattach the headliner as necessary. Headlining Trim Panel Replacement (Coupe) Headlining Trim Panel Replacement (Coupe)
6. Install the folding top frame assembly to the vehicle. Refer to Folding Top Frame Replacement Procedures.
7. Place the folding top in the lock position, check for appearance and fit.
8. Inspect the front edge of the folding top to windshield frame for a good seal.
9. Water test the vehicle to ensure a proper water tight seal.