Radiator and Charge Air Cooler Bracket Repair

Radiator and Charge Air Cooler Bracket Repair

1. Remove the radiator. Refer to Radiator Replacement (1.4L LUH and LUJ - AT) Radiator Replacement (1.4L LUH and LUJ - AT)Radiator Replacement (1.4L LUH and LUJ - MT) Radiator Replacement (1.4L LUH and LUJ - MT)Radiator Replacement (LDE, LXT, LXV, L2W, 2H0, LUW and LFH) .
2. Remove the charge air cooler. Refer to Charge Air Cooler Replacement (1.4L LUJ - Automatic Transmission) Charge Air Cooler Replacement (Automatic Transmission)Charge Air Cooler Replacement (1.4L LUJ - Manual Transmission) Charge Air Cooler Replacement (Manual Transmission).




3. Drill hole in the charge air cooler bracket and radiator bracket (2) using a 7 mm (0.28 in) drill.
4. Install the j-clip (3) to the radiator.
5. Install the charge air cooler to the radiator. Refer to Charge Air Cooler Replacement (1.4L LUJ - Automatic Transmission) Charge Air Cooler Replacement (Automatic Transmission)Charge Air Cooler Replacement (1.4L LUJ - Manual Transmission) Charge Air Cooler Replacement (Manual Transmission).
6. Install the radiator. Refer to Radiator Replacement (1.4L LUH and LUJ - AT) Radiator Replacement (1.4L LUH and LUJ - AT)Radiator Replacement (1.4L LUH and LUJ - MT) Radiator Replacement (1.4L LUH and LUJ - MT)Radiator Replacement (LDE, LXT, LXV, L2W, 2H0, LUW and LFH) .

Caution: Refer to Fastener Caution Fastener Caution.

7. Install the repair bolt (1) with locking compound and tighten to 5 Nm (45 lb in).