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Power Sunroof Malfunction




Power Sunroof Malfunction

Diagnostic Instructions

* Perform the Diagnostic System Check - Vehicle Diagnostic System Check - Vehicle prior to using this diagnostic procedure.
* Review Strategy Based Diagnosis Strategy Based Diagnosis for an overview of the diagnostic approach.
* Diagnostic Procedure Instructions Diagnostic Procedure Instructions provides an overview of each diagnostic category.

Diagnostic Fault Information






Circuit/System Description

The sunroof electrical system uses a master/slave configuration utilizing a LIN-Bus based system for communication. The body control module (BCM) is designated as the master, while the sunroof control module is configured as the slave.

As the system master, the BCM uses the LIN-Bus communication bus to enable or disable sunroof operation, communicate vehicle information to each controller, and request sunroof movement. The sunroof controller provide system status and diagnostic information to the BCM for diagnostic reporting and operational purposes. The control switches places a different resistor ladder network in the circuit depending on the function selected. The controllers analog to digital switch input reads the resulting voltage range and determines the function

Reference Information
Schematic Reference

Sunroof Schematics [1][2]Electrical Diagrams
Connector End View Reference

Component Connector End Views Sunshade - Left (D6I)
Description and Operation

Sunroof Description and Operation Sunroof
Electrical Information Reference

* Circuit Testing Circuit Testing
* Connector Repairs Connector Repairs
* Testing for Intermittent Conditions and Poor Connections Testing for Intermittent Conditions and Poor Connections
* Wiring Repairs Wiring Repairs

Scan Tool Reference

Control Module References Control Module References for scan tool information

Circuit/System Verification

Sunroof

Ignition ON, press the sunroof switch to the open and close positions. The sunroof should open and close when changing between the commanded states.

Ventilation

Ignition ON, press the sunroof tilt switch to the open and close positions. The sunroof should move up and down when changing between the commanded states.

Circuit/System Testing

Note: Because of the accessibility of the switches, perform the switch component testing before beginning the circuit/system testing.

1. Ignition OFF, disconnect the harness connector at the K61 sunroof control module.
2. Test for less than 5 ohm between the ground circuit terminal 2 and ground.

• If greater than the specified value, test the ground circuit for an open/high resistance.

3. Verify that a test lamp illuminates between the B+ circuit terminal 1 and ground.

• If the test lamp does not illuminate, test the B+ circuit for a short to ground or an open/high resistance. If the circuit tests normal and the B+ circuit fuse is open, determine if the K61 sunroof control module is causing the fuse to open. Replace the K61 sunroof control module.

4. Ignition ON, test for 8-10 V between data circuit terminal 4 and ground.

• If greater than the specified range, test the data circuit for a short to voltage.
• If less than the specified range, test the data circuit for a short to ground or an open/high resistance.

5. Ignition ON, verify that a test lamp does not illuminate between the circuit terminals listed below and ground:

* Terminal 3
* Terminal 5
* Terminal 6

• If the test lamp does illuminate, test the appropriate circuit for a short to voltage.

6. Ignition OFF, verify that a test lamp does not illuminate between the circuit terminals listed below and B+:

* Terminal 3
* Terminal 5
* Terminal 6

• If the test lamp does illuminate, test the appropriate circuit for a short to ground.

7. Disconnect the harness connector at the S72 sunroof switch and the S88 sunroof tilt switch.
8. Test for less than 5 ohm between the circuit terminals listed below:

* S72 sunroof switch terminal 1 and K61 sunroof control module terminal 3
* S72 sunroof switch terminal 4 and K61 sunroof control module terminal 5
* S88 sunroof tilt switch terminal 1 and K61 sunroof control module terminal 3
* S88 sunroof tilt switch terminal 4 and K61 sunroof control module terminal 6

• If greater than the specified value, test the appropriate circuit for an open/high resistance.

9. If all circuits test normal, test or replace the K61 sunroof control module.

Component Testing
Sunroof Switch

Static Test
1. Ignition OFF, disconnect the harness connector at the S72 sunroof switch.
2. Test for 3.5-3.7 kohm between the signal terminal 4 and the low reference circuit terminal 1.

• If not within the specified range, replace the S72 sunroof switch.

3. Test for 430-440 ohm between the signal terminal 4 and the low reference circuit terminal 1 while pressing the open switch.

• If not within the specified range, replace the S72 sunroof switch.

4. Test for 96-100 ohm between the signal terminal 4 and the low reference circuit terminal 1 while pressing the express open switch.

• If not within the specified range, replace the S72 sunroof switch.

5. Test for 1.7-1.8 kohm between the signal terminal 4 and the low reference circuit terminal 1 while pressing the close switch.

• If not within the specified range, replace the S72 sunroof switch.

6. Test for 930-940 ohm between the signal terminal 4 and the low reference circuit terminal 1 while pressing the express close switch.

• If not within the specified range, replace the S72 sunroof switch.

Sunroof Ventilation Switch

Static Test
1. Ignition OFF, disconnect the harness connector at the S88 sunroof tilt switch.
2. Test for 930-940 ohm between the signal terminal 4 and the low reference circuit terminal 1.

• If not within the specified range, replace the S88 sunroof tilt switch.

3. Test for 96-100 ohm between the signal terminal 4 and the low reference circuit terminal 1 while pressing the open switch.

• If not within the specified range, replace the S88 sunroof tilt switch.

4. Test for 430-440 ohm between the signal terminal 4 and the low reference circuit terminal 1 while pressing the close switch.

• If not within the specified range, replace the S88 sunroof tilt switch.

Repair Instructions

Perform the Diagnostic Repair Verification Verification Tests after completing the diagnostic procedure.

* Sunroof Switch Replacement Service and Repair
* Sunroof Window Motor Replacement Service and Repair
* Control Module References Control Module References for sunroof motor/actuator replacement, programming and setup

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