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Aisin AY6 - Manual Transmission




Disassembled Views

Case Components





3 - Clutch Actuator Bolt/Screw - M6 x 1.0

4 - Clutch Actuator Bolt/Screw - M8 x 1.0

7 - Transmission Intermediate Case

8 - Shift Shaft Bearing Assembly

9 - Transmission Rear Case Locating Pin

9a - Transmission Rear Case Locating Pin

11 - Transmission Front Case

12 - Input Shaft Seal

13 - Input Shaft Bearing Oil Shield

14 - Select Control Lever Bracket Pin

14a - Transmission Case Intermediate Locating Pin

15 - Transmission Case Locating Pin

16 - Transmission Case Hole Plug

17 - Transmission Rear Case Oil Trough

18 - Input Shaft Bearing Oil Slinger - Front

19 - Oil Trough

20 - Transmission Intermediate Case Oil Trough

21 - Counter Gear Bearing Retainer

23 - Transmission Rear Case

24 - Shift Shaft Bushing

25 - Shift Shaft Bearing Assembly

26 - Transmission Extension Locating Pin

26a - Transmission Extension Locating Pin

27 - Transmission Intermediate Case Bolt/Screw - M10 x 1.25

27a - Backup Switch Bracket Bolt/Screw

28 - Transmission Intermediate Case Bolt/Screw - M10 x 1.25

29 - Transmission Rear Case Oil Trough Gasket

30 - Clutch Housing Hole Plug

31 - Vent Assembly

32 - Reverse Idler Gear Shaft Bolt Gasket

33 - Oil Drain Plug Gasket

33a - Oil Fill Plug Gasket

34 - Oil Drain Plug

35 - Reverse Idler Gear Shaft Retainer Bolt/Screw

36 - Shift Shaft Detent Plug

37 - Transmission Intermediate Case Oil Trough Bolt/Screw

38 - Counter Gear Bearing Retainer Bolt/Screw

68 - Shift Shaft Detent Pin

75 - Shift Shaft Detent Spring

79 - Oil Fill Plug

86 - Transmission Extension

87 - Main Shaft Bearing Rear Oil Slinger

88 - Shift Control Shaft Seal

92 - Rear Output Shaft Seal Assembly

93 - Transmission Extension Bolt/Screw

108 - Propshaft Transmission Flange Assembly

126 - Propshaft Transmission Flange Nut

136 - Reverse Idler Gear Bearing Assembly

193 - Propshaft Transmission Flange Fluid Seal

204 - Reverse Idler Gear Shaft

205 - Reverse Idler Gear

208 - Backup Lamp Switch Assembly

209 - Backup Lamp Switch Retainer

213 - Output Sensor Assembly

215 - Vehicle Speed Sensor Bolt/Screw

Countershaft Components





95 - 1st Gear Blocking Ring Set

95a - 2nd Gear Blocking Ring Set

96 - 1st Gear Synchronizer Inner Cone

96a - 2nd Gear Synchronizer Inner Cone

97 - 1st Gear Synchronizer Outer Cone

97a - 2nd Gear Synchronizer Outer Cone

98 - 1st Gear Outer Blocking Ring

98a - 2nd Gear Outer Blocking Ring

112 - Reverse Drive Gear

114 - Reverse Gear Bearing Bushing w/Thrust Washer

115 - 1st/2nd Gear Synchronizer Hub

117 - 1st/2nd Gear Synchronizer Sleeve

119 - 1st/2nd Gear Synchronizer Insert

120 - Reverse Gear Synchronizer Insert

122 - Reverse Gear Blocking Ring

123 - 1st/2nd Gear Synchronizer Spring

125 - Reverse Gear Synchronizer Sleeve

127 - 1st/2nd Gear Synchronizer Detent Ball

128 - Counter Gear Front Bearing Assembly

133 - Reverse Gear Bearing Assembly

134 - 1st Gear Bearing Assembly

135 - 2nd Gear Bearing Assembly

138 - Counter Gear Rear Bearing Assembly

142 - Counter Gear Front Bearing Retainer Ring

142a - Counter Gear Rear Bearing Retainer Ring

153 - 1st/2nd Gear Synchronizer Retaining Ring

187 - Counter Gear Front Bearing Retainer

194 - Reverse Gear Thrust Washer Locking Ball

195 - Reverse Gear Synchronizer Spring

199 - 1st Gear

200 - 2nd Gear

203 - Counter Gear

206 - Reverse Gear

Input Shaft Components





89 - Rear Output Shaft Roller Bearing Assembly

104 - 3rd Gear Blocking Ring

107 - Main Shaft Bearing Oil Slinger

111 - Rear Output Shaft

113 - 3rd Gear Thrust Washer

116 - 3rd/4th Gear Synchronizer Hub

118 - 3rd/4th Gear Synchronizer Sleeve

118a - 5th/6th Gear Synchronizer Sleeve

119 - 3rd/4th Gear Synchronizer Insert

119a - 5th/6th Gear Synchronizer Insert

121 - 4th Gear Blocking Ring

121a - 6th Gear Blocking Ring

121b - 5th Gear Blocking Ring

123 - 3rd/4th Gear Synchronizer Spring

123a - 5th/6th Gear Synchronizer Spring

124 - 5th/6th Gear Synchronizer Hub

127 - 3rd/4th Gear Synchronizer Detent Ball

127a - 5th/6th Gear Synchronizer Detent Ball

129 - Input Shaft Bearing Assembly

130 - 4th Gear Bearing Assembly

131 - 6th Gear Bearing Assembly

132 - 3rd Gear Bearing Assembly

137 - Input Shaft Bearing

139 - Rear Output Shaft Front Bearing Assembly

156 - 3rd Gear Retaining Ring

163 - 5th/6th Gear Synchronizer Hub Retaining Ring

170 - 6th Gear Retaining Ring

176 - Input Shaft Bearing Retainer

188 - Input Shaft Bearing Retainer Ring

189 - 6th Gear Bearing Spacer

190 - 3rd/4th Gear Spacer

191 - Rear Output Shaft Rear Bearing Spacer

192 - Gear Thrust Washer Locating Pin

197 - 3rd Gear

198 - 4th Gear

201 - 6th Gear

202 - Input Shaft

212 - Vehicle Speed Sensor Drive Gear

214 - Speedometer Drive Gear Locking Ball

Shift Rail Components





40 - Shift Lever Rod Universal Joint Assembly

41 - Shift Lever Pin

44 - Shift Control Lever Bracket

45 - Shift Shaft Detent Cam

46 - 1st/2nd Shift Fork Assembly w/Bushings

49 - 3rd/4th Shift Fork Assembly w/Inserts

50 - Control Selector Arm

51 - Control Selector Arm Pin

52 - 5th/6th Shift Fork Assembly w/Inserts

55 - Shift Lever Assembly

56 - Internal Shift Control Lever

57 - Selector Control Lever Assembly

58 - 1st/2nd Shift Shaft

59 - 3rd/4th Shift Shaft

60 - 5th/6th Shift Shaft

61 - Reverse Shift Shaft

62 - Shift Shaft Detent Lever

63 - Reverse Shift Fork Assembly w/Inserts

66 - Shift Control Shaft

67 - Shift Shaft Detent

69 - 3rd/4th Shift Fork Bolt/Screw

69 - 5th/6th Shift Fork Bolt/Screw

70 - 1st/2nd Shift Fork Pin

71 - Reverse Shift Fork Pin

72 - Shift Shaft Detent Roller

73 - Shaft Detent Ball Spring

74 - Shift Shaft Detent Spring

76 - Shift Shaft Detent Lever Bolt/Screw

77 - Shift Shaft Interlocking Pin

78 - Shift Shaft Interlocking Pin

80 - Shift Detent Ball

81 - Shift Control Lever Bracket Bolt/Screw

82 - Selector Control Lever Pin Retainer

100 - Slotted Spring Pin

101 - Dynamic Damper Weight

102 - Damper