Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly

CYLINDER HEAD BOLTS

Right Sequence:




Left Sequence:





NEW Cylinder Head Bolt - M11
First pass 30 Nm (22 lb ft)
Final pass 150 degrees


NEW Cylinder Head Bolt - M8
First pass 15 Nm (11 lb ft)
Final pass 75 degrees


CYLINDER HEAD BOLT RE-USABILITY

Notice: DO NOT reuse the old cylinder head bolts.

CYLINDER HEAD SURFACE VARIATION

Acceptable warpage Less than 0.05 mm (0.002 in)
Maximum Allowable warpage 0.20 mm (0.008 in)
Maximum material removed 0.25 mm (0.010 in).


CAMSHAFT BEARING CAP

Left (DI):




Right (DI):





Camshaft Cap Bolt 10 Nm (89 lb ft)

Exhaust Manifold Specifications

Intake Manifold Specifications

Camshaft Gear/Sprocket Specifications