Overhaul Procedure Steps

NOTE: This article lists the sequential steps necessary to overhaul the transmission.
^ For the specific step listed below, refer to that step under "Repair Instructions". Repair Instructions

1. Lift Plate and Holding Fixture Installation
2. Torque Converter Removal
3. Control Valve Body Assembly Removal
4. Case Cover and 3-5-Reverse and 4-5-6 Clutch Housing Removal
5. Reaction Carrier Hub and 2-6 Clutch Plate Removal
6. Input, Reaction, and Output Carrier Removal
7. Low and Reverse Clutch Plate Removal
8. Low and Reverse Clutch and 1-2-3-4 Clutch Plate Removal
9. Torque Converter and Differential Housing, Front Differential Transfer Drive Gear, and Front Differential Carrier Removal
10. Fluid Trough Removal
11. Manual Shift Detent Lever with Shaft Position Switch Assembly and Park Pawl Actuator Removal
12. Manual Shift Shaft Seal Replacement
13. Front Wheel Drive Shaft Seal Replacement - Case Side
14. Front Differential Carrier Bearing Cup Replacement - Case Side
15. Front Differential Drive Pinion Gear Bearing Cup and Lubricant Dam Replacement
16. Transmission Case Cleaning and Inspection
17. Manual Shift Detent Lever with Shaft Position Switch Assembly and Park Pawl Actuator Installation
18. Fluid Trough Installation
19. Torque Converter and Differential Housing Assembly Disassemble
20. Front Differential Carrier Bearing Cup and Washer Replacement - Torque Converter Housing Side
21. Front Differential Drive Pinion Bearing Cup, Washer, and Lubricant Dam Replacement - Torque Converter Housing Side
22. Front Wheel Drive Shaft Seal Replacement - Torque Converter Housing Side
23. Torque Converter Housing Cleaning and Inspection
24. Torque Converter Fluid Seal Replacement
25. Front Differential Transfer Drive Gear Support Assembly Disassemble
26. Front Differential Transfer Drive Gear Support Assembly Assemble
27. Transmission Fluid Pump Cleaning and Inspection
28. Front Differential Drive Pinion Gear Bearing Thrust Washer and Front Differential Bearing Washer Measurement
29. Torque Converter and Differential Housing Assembly Assemble
30. Front Differential Drive Pinion Gear Bearing Replacement
31. Front Differential Carrier Bearing Replacement
32. Front Differential Carrier Cleaning and Inspection
33. Front Differential Drive Pinion Gear and Carrier Installation
34. Torque Converter and Differential Housing Installation
35. Front Differential Carrier Preliminary Rotational Torque Measurement
36. 1-2-3-4 Clutch Plate and Low and Reverse Clutch Installation
37. Reaction Carrier Cleaning and Inspection
38. Output Carrier Cleaning and Inspection
39. Input, Reaction, and Output Carrier Installation
40. 2-6 Clutch Plate Installation
41. 3-5-Reverse and 4-5-6 Clutch Housing Disassemble
42. 3-5-Reverse and 4-5-6 Clutch Housing Assemble
43. 3-5-Reverse and 4-5-6 Clutch Housing Installation
44. Case Cover Assembly Disassemble
45. Case Cover Assembly Assemble
46. Case Cover Assembly Installation
47. Front Differential Carrier Final Rotational Torque Measurement
48. Control Valve Body Assembly Disassemble
49. Control Valve Lower Body Assembly Cleaning and Inspection
50. Control Valve Upper Body Assembly Cleaning and Inspection
51. Control Valve Channel Plate Cleaning and Inspection
52. Control Valve Body Assembly Assemble
53. Control Valve Body Assembly Installation
54. Torque Converter Installation
55. Lift Plate and Holding Fixture Removal