Muffler: Service and Repair

Exhaust Rear Muffler Replacement (LUV,LUW)

Special Tools

CH-6614 - Chain Pipe Cutter

For equivalent regional tools, refer to Special Tools Tools and Equipment.

Removal Procedure

Warning:
Refer to Exhaust Service Warning Service Precautions.


1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle Service and Repair.





2. Cut the exhaust rear muffler (2) with the CH-6614 - pipe cutter at position (1).





3. Remove the rear exhaust muffler (2) from the exhaust isolators (1).

4. Sand smooth the front exhaust pipe for ease of installation.

Installation Procedure





1. Install the new rear exhaust muffler (2) into the exhaust isolators.





Caution:
Refer to Fastener Caution Fastener Caution.

Note:
There are 3 different exhaust muffler clamps depending on the diameter of the exhaust pipe.

2. Position the exhaust front pipe (3) into the exhaust muffler clamp.

3. Install the rear exhaust muffler (2) into the exhaust muffler clamp and tighten the bolt (1) to 50 Nm (37 lb ft).

4. Lower the vehicle.

5. Start the engine and check for exhaust leaks.