Differential Case Assemble

Differential Case Assemble

Special Tools

* J-810721 - Axle Shaft Seal Remover Support Base

* R-0407011 - Bearing Race Remover

* R-0407012 - Differential Carrier Cone Bearing Cap Driver

* R-0007761 - Universal Handle for Pullers and Installers

* S-9407194 - Speed Sensor Impeller Ring Installer

* S-9407195 - Pinion Gear Case Bearing Installer

* S-9707500 - Seal Installer

For equivalent regional tools, refer to Special Tools F13-5/F15-5/F17-5 (M26) - Manual Transmission.





1. Install the front differential pinion and side gear thrust washer. It must be possible to insert the collar (1) of the thrust washer into the guide for the pinion gears in the housing.





Note:
Lubricate rotating parts on their bearing, running, seating, and pressure surfaces using transmission fluid.

2. Install the front differential pinion gears (3) and side gears (4).

3. Install the front differential pinion gear shaft (2) and the pinion gear shaft retaining washers (1).





4. If both components are reused align the assembly marks (3).

5. Install the front differential ring gear (2).

Warning:
Refer to Safety Glasses Warning Safety Glasses Warning.


6. Install the front differential ring gear bolts (1). Tighten to 90 Nm (66.4 lb ft).





7. Install the ring front wheel speed sensor reluctor wheel (1) using the S-9407194 - installer and a hydraulic press.





8. Install the front differential bearing assemblies (1) using the S-9407195 - installer and a hydraulic press.





9. Install the front wheel drive shaft oil seal (3) using the R-0007761 - handle (1), S-9707500 - seal installer (2), and the J-810721 - support base (4).





10. Install the front differential bearing race (3) using the R-0007761 - handle (1) and the R-0407012 - driver (2).