Rear Seat - Filler Panel Slap

91chevy27

Number: 91-135A-10

Section: 10

Date: NOV. 1991

Corporate Bulletin No.: 061604R

ASE No.: B1


Subject: SEAT FILLER PANEL SLAP


Model and Year: 1983-91 S/T UTILITY VEHICLES


THIS BULLETIN REVISES DEALER SERVICE BULLETIN NO. 91-135-10, DATED DEC. 1990. THE 1991 MODEL YEAR HAS BEEN ADDED, PART NUMBER, PROCEDURE AND LABOR OPERATION UPDATED. ALL COPIES OF 91-135-10 SHOULD BE DISCARDED.

Some 1983 - 1991 S/T utility vehicles may experience a rear seat filler panel slap against the seat back during acceleration.

This condition results from insufficient torque rod spring pressure and may be more evident on the 4 door utility vehicle because of the increased height of the filler panel.

To repair this condition, it is necessary to replace the torque rod spring with a larger diameter torque rod spring (P/N 15674883). This condition was initially resolved in production by installing 2 small diameter torque rod springs. The final resolution was to install a single torque rod spring with increased diameter. Either of the production resolutions will provide increased pressure and prevent the filler panel from slapping.

This condition was resolved in production after the following VIN breakpoints:

MORAINE M2224077

PONTIAC WEST Start of Production 1992

IMPORTANT!

If two (2) torque rod springs are already installed, replacement with a new larger diameter spring is not required.

Figure 1:

SERVICE PROCEDURE:

1. Remove outer nuts (Figure 1).

2. Loosen center nut.

3. Fold down filler panel and remove center bolt.

4. Raise filler panel.

5. Remove single torque rod spring.

6. Install new torque rod spring (P/N 15674883) and center bolt.


7. Lower filler panel.

8. Start center nut.

9. Raise filler panel and tighten center nut.

10. Install and tighten outer nuts.

IMPORTANT!

Remove center torque rod bolt when the filler panel is in the down position. It is not necessary to replace the filler panel.

SERVICE PARTS INFORMATION

PART NUMBER DESCRIPTION QTY

15674883 Torque rod 1

Parts are currently available from GMSPO.

WARRANTY INFORMATION

For vehicles repaired under warranty use:

LABOR OPERATION DESCRIPTION

C7480 Torque rod, folding second seat, replace


Use applicable labor time guide for labor hours.