Operation CHARM: Car repair manuals for everyone.

Intake Manifold Removal, 6.5L Turbo





1. Disconnect the Intake Air Temperature (IAT) sensor electrical connector.
2. Remove the IAT sensor.





3. Disconnect the Manifold Absolute Pressure (MAP) sensor electrical connector.
4. Remove the MAP sensor retaining bolts.
5. Remove the MAP sensor.
6. Remove the gasket.





7. Disconnect the glow plug relay electrical connectors.





8. Remove the glow plug relay retaining nuts.
9. Remove the glow plug relay.





10. Disconnect the vacuum harness hose connectors.
11. Remove the vacuum harness.
12. Remove the vacuum solenoid retaining bolt(s).





13. Remove the vacuum solenoid(s).
14. Remove the vacuum solenoid mounting bracket retaining nuts.
15. Remove the vacuum solenoid mounting bracket.





16. Remove the upper intake manifold retaining bolts.
17. Remove the upper intake manifold.
18. Remove the O-ring from the upper intake manifold.
19. Remove the gaskets.





20. Loosen the Crankcase Depression Regulator (CDR) valve vent hose clamp at the CDR valve.
21. Remove the CDR valve vent hose from the CDR valve.
22. Remove the CDR valve vent hose clamp from the CDR valve vent hose.
23. Remove the CDR valve from the valve rocker arm cover. Pull upwards while twisting/rocking CDR valve.
24. Remove the fuel injection feed pipe mounting bracket retaining nuts.
25. Remove the fuel injection feed pipe mounting brackets.
26. Remove the fuel injection feed pipes.





27. Remove the intake manifold bolts.
28. Remove the intake manifolds.
29. Remove the gaskets.