Operation CHARM: Car repair manuals for everyone.

b. Front Housing Disassemble

Front Housing Disassembly
^ Tools Required
^ Hydraulic Press
^ J 6125- 1B Slide Hammer
^ J 23907 Slide Hammer with Pilot Bearing Puller
^ J 36183 Input Shaft Press Tube with Cap
^ J 36184 Adapter Press Tube Reducer
^ J 36507 Detent Brushing Remover/installer
^ J 36510 Clutch Fork Pivot Remover/Installer
^ J 36511 Oil Fill Plug Hex Bit (117 mm)
^ J 36800 Shift Rail Bushing Remover





Important: Do not reuse any of the bushings which are removed in this procedure.

1. Press out the input shaft bearing. Use the following tools:
^ A hydraulic press
^ J 36183
^ J 36184





2. Remove the shift shaft front housing bushing. Use tool J 36800 and tool J 23907.





3. Remove two detent lever bushings.
^ If necessary, use tool J 36507
^ Remove one bushing at a time.





4. Remove the transmission housing vent assembly. Do not remove the metal tube from the housing.





5. Remove the oil fill plug. Use J 36511.





6. Remove the oil drain plug. Use J 36511.
7. Remove the gasket material from the housing. Use a liquid gasket remover.