Steering Shaft, Lower Bearing & Jacket - Assemble

ASSEMBLY PROCEDURE

- Tools Required
- J 42640 Centering Sphere Installer Tool

IMPORTANT: Once the steering column support assembly and the pivot pins have been staked 3 times, the steering column support assembly and pivot pins must be replaced.

1. Install the steering column support assembly (1) onto the steering column jacket assembly (3).

NOTICE: Refer to Fastener Notice in Service Precautions.





2. Install the 4 new TORX(R) head screws (2) into the steering column support assembly (1).
- Tighten the TORX(R) head screws to 17 Nm (13 1b ft.).

3. Lubricate the centering sphere (1) with lithium grease.





4. Install the centering sphere (1) and the joint preload spring (2) into J 42640
5. Compress the centering sphere and joint preload spring.





6. Rotate the driver 90 degrees in the clockwise direction until the arms lock in place.





7. Install the race and upper shaft assembly into J 42640.
8. Rotate the race and upper shaft assembly 90 degrees.





9. Remove the race and upper shaft assembly with J 42640.
10. Rotate the race and upper shaft assembly 90 degrees from J 42640.
11. Remove J 42640 with the race and upper shaft assembly.





12. Apply lithium grease to the race and upper shaft assembly (1).
13. Install the lower shaft assembly (2) onto the race and upper shaft assembly (1) using the alignment marks from the disassemble procedure.





14. Install the steering shaft assembly (2) into the steering column tilt head assembly (1).

IMPORTANT: Once the steering column support assembly and the pivot pins have been staked 3 times, the steering column support assembly and pivot pins must be replaced.





15. Install the steering column tilt head assembly (1) into the steering column jacket assembly (4).
16. Install the 2 pivot pins (3) into the steering column tilt head assembly.
17. Stake the pivot pin locations (2) in three places.





18. Install the adapter and bearing assembly (1) onto the lower end of the steering shaft assembly.





19. Install the foam insulator (1).
20. Install the linear shift assembly onto the steering column jacket assembly.





21. Install the 3 flat head 6-lobed socket tapping screws
The linear shift assembly must be out of the PARK position in order to install the lower socket tapping screw.
- Tighten the 3 flat head 6-lobed socket tapping screws to 10 Nm (89 inch lbs.).





22. Install the electrical brake transmission system interlock actuator.
23. Install the gear shift lever. Put the column in the NEUTRAL position.





24. Adjust the electrical brake transmission system interlock actuator.
24.1. Pull out the tab (1) on the block side (2) of the electrical brake transmission system interlock actuator.
24.2. Press on the adjuster block (2) to disengage the adjuster teeth. Slide the adjuster block (2) as far away from the solenoid as possible.
24.3. Lock the adjuster block in place by pushing the tab (2) inward.

25. Inspect the electrical brake transmission system interlock actuator.
25.1. The electrical brake transmission system interlock actuator must lock the shift lever clevis when the shift lever clevis is put into the PARK position.
25.2. When the column is installed in the vehicle you must depress the brake pedal in order to shift the gear shift lever out of the PARK position. The solenoid will be energized.
25.3. Readjust the electrical brake transmission system interlock actuator if needed.

26. Install the turn signal and multifunction switch assembly onto the steering column tilt head assembly.





27. Screw the 2 pan head tapping screws into the turn signal and multifunction switch assembly.
- Tighten the 2 pan head tapping screws to 10 Nm (89 inch lbs.).

28. Install the tilt spring assembly only. Refer to Tilt Spring - Assemble - Off Vehicle.
29. Install the lock module assembly. Refer to Electronic Column Lock Module - Assemble - Off Vehicle.