TCS Modulator/Motor Pack Replacement

Removal Procedure





1. Remove the TCS motor pack 4-way electrical connector (3) from TCS modulator pack (2).
2. Use the following procedure in order to remove four brake pipes (1):
2.1. Place a shop cloth on top of the TCS motor pack in order to catch any dripping fluid.
2.2. Do not allow any brake fluid to enter the bottom of the motor pack or the electrical connectors.
2.3. Remove the two pipes running from the ABS hydraulic modulator.
2.4. Remove the two pipes running to the front wheel brakes.
2.5. Plug the open brake pipes in order to prevent fluid loss and contamination.
3. Remove the bolt (4) attaching the TCS hydraulic modulator/motor pack assembly (2) to the mounting bracket.
4. Lean the TCS hydraulic modulator/motor pack assembly (2) forward and remove from the bracket.

Installation Procedure





1. Install the TCS hydraulic modulator/motor pack assembly (2) into the bracket, making sure the unit is properly seated all the way down into the bracket.

NOTICE: Refer to Fastener Notice in Service Precautions.

2. Install the bolt (4) attaching the TCS hydraulic modulator/motor pack assembly (2) to the mounting bracket.
^ Tighten the bolt (4) to 9 Nm (80 inch lbs.).
3. Install the four brake pipes (1) to the TCS hydraulic modulator/motor pack assembly (2).
4. Clean up any and all excess brake fluid drippings.
5. Install the 4-way TCS motor pack electrical connector (3).
6. Bleed the system.