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High Pressure Safety Valve HVAC: Service and Repair

COMPRESSOR PRESSURE RELIEF VALVE REPLACEMENT

TOOLS REQUIRED
J 39500-B R-134a A/C Refrigerant Recovery, Recycling and Recharging System (ACR4)

REMOVAL PROCEDURE




1. Remove the engine cover.
2. Recover the refrigerant using the J 39500-B.
3. Clean the valve seat area on the rear head.
4. Remove the pressure relief valve (1).

INSTALLATION PROCEDURE




1. Lubricate the O-ring of the new pressure relief valve (1) using new 525 viscosity refrigerant oil.
2. Install the pressure relief valve (1).

NOTE: Refer to Component Fastener Tightening Notice in Service Precautions.

Tighten
The pressure relief valve to 9 N.m (80 lb in).

3. Evacuate and recharge the system using the J 39500-B.
4. Leak test the system.
5. Install the engine cover.