Overhaul Procedure Steps

Engine Overhaul

To overhaul the engine, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Engine Flywheel Removal
3. Intake Manifold Removal
4. Exhaust Manifold Removal
5. Oil Level Indicator and Tube Removal
6. Crankshaft Pulley Removal
7. Timing Belt Removal
8. Timing Belt Tensioner Removal
9. Water Pump Removal
10. Valve Rocker Arm Cover Removal
11. Camshaft Removal
12. Valve Rocker Arm and Shaft Removal
13. Cylinder Head Removal
14. Oil Pan Removal
15. Oil Pump Removal
16. Piston, Connecting Rod, and Bearing Removal
17. Crankshaft Front Oil Seal Removal
18. Crankshaft Rear Oil Seal and Housing Removal
19. Crankshaft and Bearing Removal
20. Engine Block Clean and Inspect
21. Cylinder Boring and Honing
22. Engine Flywheel Clean and Inspect
23. Crankshaft and Bearing Clean and Inspect
24. Piston and Connecting Rod Disassemble
25. Piston, Connecting Rod, and Bearing Clean and Inspect
26. Piston Selection
27. Piston and Connecting Rod Assemble
28. Camshaft Clean and Inspect
29. Valve Rocker Arm and Shaft Clean and Inspect
30. Cylinder Head Disassemble
31. Cylinder Head Clean and Inspect
32. Valve Guide Reaming, and Valve and Seat Grinding
33. Cylinder Head Assemble
34. Oil Pump Disassemble
35. Oil Pump Clean and Inspect
36. Oil Pump Assemble
37. Oil Pan Clean and Inspect
38. Intake Manifold Clean and Inspect
39. Exhaust Manifold Clean and Inspect
40. Thread Repair
41. Service Prior to Assembly
42. Crankshaft and Bearing Installation
43. Crankshaft Front Oil Seal Installation
44. Crankshaft Rear Oil Seal and Housing Installation
45. Piston, Connecting Rod, and Bearing Installation
46. Oil Pump Installation
47. Oil Pan Installation
48. Cylinder Head Installation
49. Valve Rocker Arm and Shaft Installation
50. Camshaft Installation
51. Water Pump Installation
52. Timing Belt Tensioner Installation
53. Timing Belt Installation
54. Crankshaft Pulley Installation
55. Oil Level Indicator and Tube Installation
56. Exhaust Manifold Installation
57. Intake Manifold Installation
58. Engine Flywheel Installation
59. Engine Set-Up and Testing