Manual Transmission - M59 (Tracker)

Removal Procedure





1. Raise and support the vehicle. Refer to Vehicle Lifting.
2. Disconnect the vehicle speed sensor (2) from the speedometer drive gear case.
3. Remove the following items from the extension case:
^ The 1 bolt (1)
^ The ground wire
^ The speedometer driven gear case





4. Remove the following items from the speedometer driven gear case:
^ 1 roll pin (3)
^ The speedometer driven gear (2)





5. Remove the speedometer driven gear lip seal (1) from the speedometer driven gear case (2).
6. Inspect the speedometer driven gear for excessive wear or damage. Replace the speedometer driven gear if necessary.


Installation Procedure

^ Tools Required
- J 34833 Valve Guide Remover Valve Guide Remover
- J 36850 Transjel Transmission Assembly Lubricant





1. Apply the J 36850 to the new speedometer driven gear lip seal.
2. Install the new speedometer driven gear lip seal into the speedometer driven gear case (2) using the J 34833 Valve Guide Remover





3. Install the speedometer driven gear (1) into the speedometer gear case (2). Secure the speedometer driven gear with one roll pin.





Notice: Refer to Fastener Notice Service Precautions.

4. Install the speedometer driven gear case to the extension case and the ground wire; secure with the 1 bolt (1).
^ Tighten the speedometer driven gear case retaining bolt to 12 Nm (106 inch lbs.).
5. Connect the vehicle speed sensor to the speedometer driven gear case.
6. Lower the vehicle.